• 제목/요약/키워드: Casting machine

검색결과 176건 처리시간 0.022초

치과기공사들의 건강관리 실태 및 인식수준에 관한 조사 연구 (A Study on the Health Management of Dental Technicians and Their Awareness of the Same)

  • 최운재
    • 대한치과기공학회지
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    • 제22권1호
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    • pp.113-128
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    • 2000
  • The purpose of this study was to serve as a basis for the development of dental technology and for creating a condition that dental technicians could work with pride and right values, by examining what problems there were in their health care, what they thought about them, and how the problems could be solved, The findings of this study were as below: 1. The most serious and harmful element in dental technology workshop was a dust(57.5%) and a noise(33.3%). 2. Approximately 99.0% of the dental technicians investigated made a complain of air pollution caused by noise. Their opinion on a possible measure to remove noise air pollution was that the noise-generating machine should be replaced(64.1%) or that it should be isolated(28.8%). 3. 76.0% complained air pollution cause by dust deteriorates their working efficiency. As a way to eliminate it, they suggested a dust chamber(35.3%) or an air cleaner(27.5%) should be installde. 4. About 80% made a complain of gas air pollution. The most common related symptom was a headache(56.9%). They thought that gas-generating machine should be isolated(39.9%) or that an air purifier should be prepared(33.3%). 5. The largest impact of heat and light on their body was weakening their eyesight(56.9%). 47.1% got burn once though four times, and 34.3% did five times or more. The way to prevent them was to install an automatic casting machine(66.0%) or use protective glasses(28.1%). 6. Approximately 47.7% were considering a change of occupation, and the most common reason was heavy work(23.5%), followed by poor prospect(21.6%) and working environment(19.0%) in the order named. 7. 88.9% responded they were likely to have an occupational disease. Their idea about the proper frequency of regular health examination was once a year(53.6%), or once per every six months(41.8%). 8. The field they were most interested in was health care(39.2%), followed by academic research activities(31.4%). This fact indicated it's most urgently required to improve their working environment.

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공작기계의 4차 산업혁명에서 특수한 형상 포켓 곡면가공을 위한 초정밀 소형 앵글 스핀들 개발에 관한 연구 (A Study on the Development of Ultra-precision Small Angle Spindle for Curved Processing of Special Shape Pocket in the Fourth Industrial Revolution of Machine Tools)

  • 이지웅
    • 실천공학교육논문지
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    • 제15권1호
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    • pp.119-126
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    • 2023
  • 오늘날 자동차의 연비 향상 과 동적 거동 향상을 위해서 자동차 부품의 경량화 및 간소화 시대가 형성되고 있다. 설계와 제작의 간소화를 위해 제품 형상을 다양한 부품의 일체화로 진행되고 있다. 예를 들어 3개의 제품을 1개의 제품화 시키기 위해서 아주 협소한 부분까지 제품 가공하는 일이 발생되고 있다. 기존의 부품의 경우 가공의 편의성을 위해 정밀 다이캐스팅 또는 주물 생산으로 가공 후 조립하는데 다중 조립체(multi-piece) 방식은 공정수가 많이 필요로 하며, 부품의 정밀도와 강도를 저하시키는 요인이 된다. 가공 공정을 단순화 시키고 부품의 강도를 확보하기 위해서 일체형으로 제작하는 것이 단점을 극복하는데 매우 유리하지만 깊고 좁은 포켓 부분을 가공 할 경우 장비 자체 스핀들로는 가공이 불가능하다. 문제점을 해결하고자 절삭가공에 대한 연구가 활발하게 진행되고 있으며, 다축 복합가공 기술은 이러한 문제점을 해결할 뿐만 아니라, 지금까지 하나의 공작기계로 여러 공정에 따른 유연한 절삭가공이 어려웠던 복합 형상에도 절삭가공이 가능하다는 등 많은 장점을 가지고 있다. 하지만 고가의 장비로 인하여 제조경비 상승과 기계를 운영할 수 있는 기술자가 부족한 것이 현실이다. 5축 절삭 가공기에서는 깊고 협소한 구간의 제품을 생산할 때 공구의 간접으로 제품 생산에 사이클 타임이 늘어남은 물론 가공상에 문제점들이 많이 발생된다. 따라서 전용 공작기계 및 다축 복합가공기를 사용해야 한다. 그 대안으로 3축 머시닝센터에서 5축 이상의 다축 복합가공을 할 수 있는 특수 공구로서의 앵글 스핀들(angle spinde)이 사용될 수 있다. 앵글 스핀들 사용함으로 가공 진동 흡수, 낮은 열 발생과 작동 안정성, 우수한 치수 안정성, 강도 확보와 같은 분야에서 다양하고 지속적인 연구가 필요하다.

비용매 휘발법을 이용한 생체모사 혈액친화성 폴리락티드-카프로락톤 공중합체 필름의 제조 (Blood-compatible Bio-inspired Surface of Poly(L-lactide-co-ε-caprolactone) Films Prepared Using Poor Co-solvent Casting)

  • 임진익;김수현
    • 폴리머
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    • 제39권1호
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    • pp.40-45
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    • 2015
  • 혈항혈전성 표면의 제조를 위해 간단한 비용매 휘발 방법을 통하여 고탄성체이면서 생분해성 폴리 락티드-카프로락톤 공중합체 필름의 표면상에 연잎 구조물과 유사한 마이크로 돌기를 만들어 주었다. 표면 구조와 소수성도, 항혈전 효과 등을 시험했으며, 결정화도와 탄성회복률 등의 물리적 특성도 분석하였다. 그 결과 비용매와 메틸렌클로라이드의 혼합 부피비 1:2에서 연잎표면과 유사한 최적의 효과를 얻었으며, 이때 수접촉각은 $124^{\circ}$였다. 혈소판 부착시험에서는 처리하지 않는 군에 비해 약 10%만 부착되는 효과를 확인할 수 있었다.

Co-Cr-Ti 합금으로 제작한 conical telescope 외관의 변연적합도와 유지력에 관한 연구 (MARGINAL DISCREPANCY AND RETENTION FORCE OF CONICAL TELESCOPE OUTER CROWN WITH CO-CR-TI ALLOY)

  • 정희찬;정창모;전영찬;임장섭
    • 대한치과보철학회지
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    • 제38권2호
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    • pp.214-225
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    • 2000
  • The purpose of this study was to investigate the effects of investing conditions on the marginal discrepancy of conical telescope outer crown with Co-Cr-Ti alloy(Dentitan) and to compare the marginal discrepancy and the retention force of outer crowns using different pattern materials(plastic foil, casting wax, pattern resin). To evaluate the effects of investing conditions on the marginal discrepancy, patterns with plastic foil were invested under three different liquid/powder ratio conditions using phosphate bonded investment(Univest-nonprecious): standard, 10% decreased and 10% increased. At each liquid/powder ratio condition, metal ring was lined with single or double layers of ceramic ring liner. The marginal discrepancy of outer crown at different investing conditions was measured by ${\times}100$ compact measuring microscope(STM5, Olympus, Japan). For measurement of the marginal discrepancy and the retention force of outer crown using different pattern materials, the investing condition of 10% decreased liquid/powder ratio and double layers of ring liner was selected because this investing condition resulted in the best fit of outer crown. Marginal discrepancy was measured in the same way above and retention force on universal testing machine. Under the conditions of this study, the following conclusions were drawn: 1. The thickness of ring liner had more influence on the marginal discrepancy of outer crown than the liquid/powder ratio, and the acceptable marginal fitness could not be expected at the investing condition directed by investment manufacturer 2. There were no differences in the marginal discrepancy of outer crown among three different pattern materials(P>0.05). 3. Casting wax showed the greatest retention force(1640g) of outer crown, followed by pattern resin(1110g), plastic foil(820g). However, there was no significant difference between plastic foil and pattern resin(P>0.05). 4. Plastic foil showed the least variation in marginal discrepancy and retention force.

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유기물 조성에 따른 LTCC 테입 특성 연구 (LTCC Tape Characterization as Organic formulation)

  • 임욱;강병환;유찬세;이영신;조현민;이우성;강남기
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2000년도 추계 기술심포지움 논문집
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    • pp.89-92
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    • 2000
  • 테입 캐스터를 이용하여 바인더/가소제, 글말함량 비율이 다른 LTCC 테입을 제작한 후 특성평가를 하고자 하였다. 슬러리 조성은 서로 다른 바인더/가소제 그리고 분말함량에 따라 각각 4개 조성으로 구성하였다. 모든 슬러리에서 발포나 핀홀이 없는 미려한 표면을 갖는 테입을 얻을 수 있었다. 가장 우수한 기계적 특성 특성은 B/P=3.0, 분말함량 70vo1%인 두께 52 $\mu\textrm{m}$인 테입에서 인장강도 4.6MPa, 신을 29.5%의 특성을 얻을 수 있었다.

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치관 보철물 제작에 사용되는 치과용 금속의 변연 적합도 비교 (A comparison of marginal fitness by dental alloys)

  • 김남중;황경숙;박용덕
    • 대한치과기공학회지
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    • 제25권1호
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    • pp.29-40
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    • 2003
  • This study was aimed to verify a comparison by dental alloys upon the marginal fitness of dental prosthesis. Firstly, we waxed up on 45 epoxy resin dies, pressed the margin with hands, and identified the marginal fitness with microscope. And we made a single direct spruing system type of sprue by 3 dental alloys - metal crown alloys, PFM crown alloys, and gold crown alloys - each 15, total 45 waxing up, adjusting W/P ratio and invested the cast ring. Then, we made the dental prosthesis using the electric casting machine. In these processes we followed the manufacturer's instructions, in order to maintain the other conditions from the inner and outer, which included investment and burning out. After we tried on the dental prosthesis on epoxy resin dies, we have got the means of marginal gap at 9 points with same distances, around the cervical line which was checked already, using microscope($\times$300). The results of this study were as follows : 1. Metal crown alloys showed 2.9% better in marginal fitness than PFM crown alloys, and the difference was not statistically significant(P=0.497). 2. Gold crown alloys showed 31.3% better in marginal fitness than Metal crown alloys, and the difference was statistically significant(P=0.004). 3. Gold crown alloys showed 32.4% better in marginal fitness than PFM crown alloys, and the difference was statistically significant(P=0.002). 4. We saw that Gold crown alloys was the best dental alloys in the marginal fitness among the three.(P=0.049).

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0.25-0.65wt% CaO 첨가 AM60B Eco-Mg 다이캐스팅 부품의 상온 및 고온 기계적 특성 (Mechanical Properties of 0.25-0.65wt% CaO added AM60B Eco-Mg Diecastings at room and Elevated Temperatures)

  • 서정호;김세광
    • 한국주조공학회지
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    • 제31권1호
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    • pp.11-17
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    • 2011
  • The effect of CaO addition to AM60B Mg alloy on tensile properties has been investigated, with focus on strength and ductility at room and elevated temperatures. The 0.25-0.65wt% CaO added AM60B Eco-Mg diecastings were prepared by high pressure die casting using Buhler 1,450-ton cold chamber machine without $SF_6$ and $SO_2$ gases. The microstructures and tensile properties of each alloy were tested. The results show that the grains of AM60B are refined and the mechanical properties increase with CaO addition at room temperature. The improvement of strength and ductility is prominent at 0.45-0.55wt% CaO addition. Also, improved mechanical properties are maintained at elevated temperature of $150^{\circ}C$. CaO addition results in $Al_2Ca$ phase formation mostly on the grain boundaries. This phase leads to the refinement of grain structures and improvement of ductility as well as strength. The suppression of ${\beta}-Mg_{17}Al_{12}$ phase as well as the decrease of fracture surface porosity and other casting defects caused by melt cleanliness also contribute to the enhancement of mechanical properties of AM60B Eco-Mg at room and elevated temperature.

투명한 공중합체 폴리이미드 필름의 합성 및 특성 연구(II) (Synthesis and Characterization of Transparent Copolyimide Films (II))

  • 박종수;장진해
    • 폴리머
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    • 제33권4호
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    • pp.313-318
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    • 2009
  • Bis(3-aminophenyl)sulfone(APS)과 불소 치환체(-$CF_3$)를 가지는 4,4'-(hexa-fluoroisopropylidene) diphthalic anhyide(6FDA)에 각각 다른 몰 비의 설폰기(-$SO_2$-)를 가지는 3,3',4,4'-diphenylsulfonetetracar-boxylic dianhydride(DSDA)를 함량 별로 공중합하여 폴리이미드(PI) 필름을 합성하였다. PI 필름은 폴리아믹산(PAA)을 열적 이미드화 방법으로 유리판 위에 용액 캐스팅(solution casting)하여 얻었다. 넓은 각 X-선 회절도(XRD), 전계 방사형 주사 전자 현미경(FE-SEM), 시차 주사 열량계(DSC), 열 중량 분석기(TGA), 만능 인장 시험기(UTM), 및 자외선-가시광선 흡광도기(UV-Vis. Spectrometer)를 사용하여 얻어진 PI 필름의 열적-기계적 성질, 모폴로지, 그리고 광학 투명도를 측정하였다. DSDA의 몰 비가 증가할수록 열적, 광학 투명도는 감소하였지만, 기계적 성질은 이와는 반대로 증가하였다. 하지만, 기존의 PI 필름에 비해서는 한층 우수한 광학 투명성을 보여주었다.

동결-젤 주조 공정 기반 삼차부틸알코올을 이용한 단일방향 기공구조를 가지는 이상인산칼슘 세라믹 지지체의 제조 및 특성평가 (Fabrication and Characterization of Biphasic Calcium Phosphate Scaffolds with an Unidirectional Macropore Structure Using Tertiary-Butyl Alcohol-Based Freeze-Gel Casting Method)

  • 김경록;옥경민;김동현;박홍채;윤석영
    • 한국세라믹학회지
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    • 제50권4호
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    • pp.263-268
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    • 2013
  • Porous biphasic calcium phosphate scaffolds were fabricated by a freeze-gel casting technique using a tertiary-butyl alcohol (TBA)-based slurry. After sintering, unidirectional macropore channels of scaffolds aligned regularly along the TBA ice growth direction were tailored simultaneously with micropores formed in the outer wall of the pore channels. The crystallinity, micro structure, pore configuration, bulk density, and compressive strength for the scaffolds were investigated with X-ray diffractometery, scanning electron microscopy analysis, a water immersion method, and a universal test machine. The results revealed that the sintered porosity and pore size generally resulted in a high solid loading which resulted in low porosity and small pore size, which relatively increased the higher compressive strength. After being sintered at $1100-1300^{\circ}C$, the scaffolds showed an average porosity and compressive strength in the range 35.1-74.9% and 65.1-3.0 MPa, respectively, according to the processing conditions.

적층 방식 3차원 프린팅에 의한 미세유로 칩 제작 공정에서 프린팅 방향 및 적층 두께의 영향에 관한 연구 (Study on Effect of the printing direction and layer thickness for micro-fluidic chip fabrication via SLA 3D printing)

  • 진재호;권다인;오재환;강도현;김관오;윤재성;유영은
    • Design & Manufacturing
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    • 제16권3호
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    • pp.58-65
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    • 2022
  • Micro-fluidic chip has been fabricated by lithography process on silicon or glass wafer, casting using PDMS, injection molding of thermoplastics or 3D printing, etc. Among these processes, 3D printing can fabricate micro-fluidic chip directly from the design without master or template for fluidic channel fabricated previously. Due to this direct printing, 3D printing provides very fast and economical method for prototyping micro-fluidic chip comparing to conventional fabrication process such as lithography, PDMS casting or injection molding. Although 3D printing is now used more extensively due to this fast and cheap process done automatically by single printing machine, there are some issues on accuracy or surface characteristics, etc. The accuracy of the shape and size of the micro-channel is limited by the resolution of the printing and printing direction or layering direction in case of SLM type of 3D printing using UV curable resin. In this study, the printing direction and thickness of each printing layer are investigated to see the effect on the size, shape and surface of the micro-channel. A set of micro-channels with different size was designed and arrayed orthogonal. Micro-fluidic chips are 3D printed in different directions to the micro-channel, orthogonal, parallel, or skewed. The shape of the cross-section of the micro-channel and the surface of the micro-channel are photographed using optical microscopy. From a series of experiments, an optimal printing direction and process conditions are investigated for 3D printing of micro-fluidic chip.