• Title/Summary/Keyword: Cast Steel

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Effect of Microstructure Change on the Mechanical Properties in Hot-Forged Ultra High Carbon Steel (열간 단조에 의한 고탄소강의 미세조직 변화가 기계적 성질에 미치는 영향)

  • Kang, C.Y.;Kwon, M.K.;Kim, C.H.
    • Korean Journal of Metals and Materials
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    • v.50 no.3
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    • pp.212-217
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    • 2012
  • This study was carried out to investigate the effect of the hot forging ratio on the microstructure and mechanical properties of ultra high carbon steel. The microstructure of ultra high carbon steel with 1.5%wt.C consisted of a proeutectoid cementite network and acicular microstructure in pearlite matrix. With increasing hot forging ratio, the volume and thickness of the network and acicular proeutectoid cementite decreased. Lamella spacing and the thickness of eutectoid cementite decreased with increasing hot forging raito, and were broken up into particle shapes, which then became spheroidized. When the forging ratio was over 65%, the network and acicula shape of the as-cast state disappeared. With increasing hot forging ratio, hardness, tensile strength, elongation and impact value were not changed up to 50%, and then rapidly increased with the increase of the forging ratio.

A study on rotational behaviour of a new industrialised building system connection

  • Moghadasi, Mostafa;Marsono, Abdul Kadir;Mohammadyan-Yasouj, Seyed Esmaeil
    • Steel and Composite Structures
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    • v.25 no.2
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    • pp.245-255
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    • 2017
  • The performance of an Industrialised Building System (IBS) consists of prefabricated reinforced concrete components, is greatly affected by the behaviour of the connection between beam and columns. The structural characteristics parameters of a beam-to-column connection like rotational stiffness, strength and ductility can be explained by load-rotation relationship of a full scale H-subframe under gravitational load. Furthermore, the connection's degree of rigidity directly influences the behaviour of the whole frame. In this research, rotational behaviour of a patented innovative beam-to-column connection with unique benefits like easy installation, no wet work, no welding work at assembly site, using a hybrid behaviour of steel and concrete, easy replacement ability, and compatibility with architecture was investigated. The proposed IBS beam-to-column connection includes precast concrete components with embedded steel end connectors. Two full-scale H-subframes constructed with a new IBS and conventional cast in-situ reinforced concrete system beam-to-column connections were tested under incremental static loading. In this paper, load-rotation relationship and ratio of the rigidity of IBS beam-to-column connection are studied and compared with conventional monolithic reinforced concrete connection. It is concluded that this new IBS beam-to-column connection benefits from more rotational ductility than the conventional reinforced concrete connection. Furthermore, the semi-rigid IBS connection rigidity ratio is about 44% of a full rigid connection.

Friction-based beam-to-column connection for low-damage RC frames with hybrid trussed beams

  • Colajanni, Piero;Pagnotta, Salvatore
    • Steel and Composite Structures
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    • v.45 no.2
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    • pp.231-248
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    • 2022
  • Hybrid Steel-Trussed Concrete Beam (HSTCB) is structural typology suitable for light industrialization. HSTCBs usually cover long span with small depths, which lead to significant amount of longitudinal rebars. The latter make beam-column joints more prone to damage due to earthquake-induced cyclic actions. This phenomenon can be avoided using friction-based BCCs. Friction devices at Beam-to-Column Connections (BCCs) have become promising solutions to reduce the damage experienced by structural members during severe earthquakes. Few solutions have been developed for cast-in-place Reinforced Concrete (RC) and steel-concrete composite Moment Resisting Frames (MRFs), because of the difficulty of designing cost-effective damage-proof connections. This paper proposes a friction-based BCC for RC MRFs made with HSTCBs. Firstly, the proposed connection is described, and its innovative characteristics are emphasized. Secondly, the design method of the connection is outlined. A detailed 3D FE model representative of a beam-column joint fitted with the proposed connection is developed. Several monotonic and cyclic analyses are performed, investigating different design moment values. Lastly, the numerical results are discussed, which demonstrate the efficiency of the proposed solution in preventing damage to RC members, and in ensuring satisfactory dissipative capacity.

An example of automatic cutting ROBOT system development of casting material (로보트를 적용한 주물소재의 자동절단 시스템 개발 사례)

  • 박태갑;이봉환;여창모
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1161-1168
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    • 1991
  • The purpose of this project is to develop an automatic cutting robot system of cast steel, which raise productivity with improvement of working circumstances, overcomming labor deficiency, reduction of process and cycle time by applying cutting automation at inferior working circumstances and condition of a foundry. This system consisted of a 5 DOF tool system, an improved conveyer system and the HR-8608 ROBOT, makes it possible to get the reduction of 12 manpowers and 30% productivity up.

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A Study on Step Feed Working in Drilling (Drill 가공에 있어서 단계이송가공에 관한 기초적 연구)

  • Jeon, Eon-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.24-31
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    • 1989
  • By use of the machining center, step-feed drilling was operated under the variety of conditions as to materials, tools and cutting conditions. Based on this study the following conclusions can be drawn : 1) The cutting force can be diminished by utilizing the step-feed working; specially the most effective was it for the brass among the carbon steel, the brass, and the cast iron. 2) Tool life can be enlarged more than double when three-step-feed working is used. 3) For the constant cutting-depth(30mm), the most optimal number of stepping is 3.

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Physical and Chemical Characteristics of Cast-Iron Factory (주물 주강 공정에서 발생되는 분진의 물리화학적 특성에 관한 연구)

  • 안정언;전기준;박영옥;정용원
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2002.04a
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    • pp.273-274
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    • 2002
  • 주물작업은 용융된 금속을 미리 준비한 주형에 부어 원하는 형태의 주물을 만드는 금속성형작업으로서, 철(iron)만을 이용한 주철주물, 강(steel)을 이용한 주강주물 여러 가지 비철금속을 이용한 비철주물으로 대별할 수 있다 주물공업은 경공업, 중공업 분야를 막론하고 전 산업분야의 기초가 되는 소재산업으로서 기계 덴 재료공업 등 산업 전반에 미치는 영향은 지대하다. (중략)

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An Experimental Study on the Inelastic Behavior of the Reinforced Concrete Column subject to Monotonic Loading (단조하중을 받는 철근콘크리트 기둥의 비탄성 거동에 관한 실험적 연구)

  • 정세환;정하선;김상식
    • Proceedings of the Korea Concrete Institute Conference
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    • 1990.10a
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    • pp.69-72
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    • 1990
  • This research is related to the experimental investigation of the inelastic behavior of reinforced concrete columns. A total of 12 specimens have been cast with different span ratios, steel reinforcements and load applications. Through the tests axial forces have been kept constantly at 40 tons while the bending moments were applied incremently and careful observations were given to the initial crack formation, crack pattern and propagation.

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계장화 샬피 충격시험에 의한 동적 피괴거동 해석

  • 이억섭;김선용;홍성경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04a
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    • pp.578-584
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    • 1995
  • This investigation evaluates dynamic fracture characteristics of two alloy steels (STD-11 and STS-3 and a gray cast iron (GG-30). The dynamic crack initiation fracture toughness and some of the dynamic fracturing characteristics were evaluated by using the instrumented Charpy impact testing procedures. It was found from experimental results that inertia force strongly depends on impact velocity. The duration of inertia force was constant regardless of impact velocities in steel specimens.

The Development of Height Adjustable Steel Manhole cover (높이조절이 가능한 강재 맨홀뚜껑의 개발)

  • Park, Woo-Cheul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.581-586
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    • 2018
  • Cast iron manhole lids cause environmental pollution during the manufacturing process, and the work environment is very poor. In addition, if the height of the manhole cover does not match the height of the road surface, it causes considerable inconvenience and safety problems. This study proposes a height - adjustable steel manhole cover that can replace cast iron manhole covers and easily match the road surface with the upper surface of the manhole cover. Structural analysis was performed to grasp the design variable of the structure of the manhole cover, satisfying the required quality performance. To fabricate a manhole cover that satisfies the required load capacity, the optimal design for the U-shaped reinforcement structure was made. The cylindrical shape of the height adjustment part and the low frame were formed by bending the steel sheet into a circular shape and then welding. Reinforcing bars were also made by bending a steel plate. The height adjustment groove was machined by a CNC milling machine. Four prototypes were fabricated and a load bearing test was carried out, and new manhole cover was made reflecting results of the test. In the load bearing test, there was no breakage of the welded part, and deformation occurred mainly at the contact area between the groove and gusset plate. Deformation of 1 to 2.7mm occurred due to a load of 450kN. On the other hand, after removing the load, there was almost no residual deformation, and the load bearing evaluation was judged to be satisfactory because the manhole cover could be disassembled and reassembled.

A STUDY OF CORE TYPE AND LUTING CEMENTS ON COMPLETE CAST CROWN RETENTION (코어 형태와 시멘트 종류에 따른 전부주조금관의 유지력에 관한 연구)

  • Paek, Sang-Hyun;Chang, Ik-Tae;Lee, Sun-Hyung;Yang, Jae-Ho;Heo, Seong-Joo
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.2
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    • pp.169-177
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    • 2000
  • The purpose of this study was to compare the retention of complete cast crown over amalgam ores, composite resin cores, and cast gold cores when cemented with three different luting agents. Eighteen core specimens each of amalgam(Bestaloy, Dong Myung, Seoul, Korea), composite resin (Z100, 3M Dental product, st. Paul, Minn) and type IV gold alloy (Ba-4, Heesung Engelhard Corp., Korea) were made in a customized milling stainless steel die. A wax pattern with a loop attached to occlusal surface was made for each core and a type II gold alloy casting was fabricated. The castings which had clinically acceptable marginal fit were used as test samples. The following luting cements were used to cement cast crowns on each core material : (1) zinc phosphate cement (Confi-dental Products Co., USA) (2) glass-ionomer cement (Fuji Plus, GC Industrial Corp., Tokyo, Japan) (3) resin cement (Panavia 21, Kuraray Co., USA). All cements were mixed according to manufacturers' instructions. A static load of 5kg was then applied for 10 minutes on the crowns. All specimens were stored in saline solution for 24 hours at $37^{\circ}C$ and thermocycled for 500 cycles. After storage and cycling, the tensile bond strengths were measured by using a universal testing machine (Instron Corp., Canton, Mass.) at a crosshead speed of 0.5mm/min. The results were as follows 1. The retentive strength of resin cement was the highest of alt three types of cement for resin core (p<0.05). 2. There was no statistical difference among the retentive strengths of three cements for amalgam core (p>0.05). 3. The retentive strength of resin cement was higher than that of zinc phosphate for cast core, but there was no difference between the retentive strength of glass ionomer cement and those of rein and zinc phosphate cement. 4. The retentive strength of the zinc phosphate cement for amalgam core was the highest of all type of cores.

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