• Title/Summary/Keyword: Carbon beam

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A Study on the Distribution of Welding Residual Stresses in Laser Welds with the Nail-head Shape (Nail Head 형상을 가지는 레이저 용접 단면부의 잔류응력 분포 특성에 관한 연구)

  • Bang, Han-Sur;Kim, Young-Pyo;Joo, Sung-Min;Kwon, Young-Sub
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.269-273
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    • 2003
  • During the laser welding, weldments are suddenly heated by laser beam and cooled. This phenomenon gives occasion to complex welding residual stresses, which have a great influence on structural instability strength, in laser welds. However, a relevant research on this field is not sufficient until present and residual stress measurements have experimental and practical limitations. For these reasons a numerical simulation may be attractive in order to solve the residual stress problem. In order to determine the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elasto-plastic analysis). From the result of this study, we can confirm the stress concentration is occurred at the place of melting line shape changed in laser welds with the nail-head shape.

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An Experimental Study on the Rupture Strain Estimation of Fiber Sheets Bonded to Reinforced Concrete Beams (R.C.보에 부착된 섬유시트의 파단변형률 평가에 관한 실험적 연구)

  • Kim, Seong-Do;Hwang, Tea-Ill
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.157-165
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    • 2003
  • The paper deals with the rupture strain estimation of fiber sheets. The experimental study involved tensile testing of 120 fiber sheet specimens and bending testing of 72 concrete beams strengthened with various types of fiber sheets(carbon, glass, and aramid fiber). Concrete beams have 3 types of reinforcement ratios. Rupture strains of fiber sheet specimens are determined by tensile tests to be a little less than the tensile failure strain by the catalog, independently on the number of fiber sheet layers. It is shown that the rupture strain of fiber sheet bonded to reinforced concrete beam is not constant, but decreases as the fiber sheet layer increases. Based on these results, the rupture fiber sheet strain is estimated.

Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process (DED 기술을 이용한 고속도 공구강 M4 분말 적층에 관한 연구)

  • Lee, E.M.;Shin, G.W.;Lee, K.Y.;Yoon, H.S.;Shim, D.S.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.353-358
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    • 2016
  • Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

A Study on Laser Joining of Low Carbon Steel and Aluminum Alloy Part 1 : Process Parameters (강과 알루미늄의 레이저 접합에 관한 연구 Part 1 : 접합 변수의 최적 조건에 관한 연구)

  • Park, Tae-Wan;Cho, Jung-Ho;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.25-29
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    • 2005
  • Steel has been mainly used in the automotive industry, because of good mechanical properties, weldability and so on. However, there has been increase in using aluminum to reduce the weight of vehicle. This leads to improve fuel efficiency and to reduce air pollution. A steel-aluminum hybrid body structure is recently used not only to reduce the weight of vehicle but also to increase safety. In this paper, the laser beam joining method is suggested to join steel and aluminum. To avoid making brittle intermetallic compounds(IMC) that reduce mechanical properties of the joint area, only aluminum is melted by laser irradiation and wetted on the steel surface. The brittle IMC layer is formed with small thickness at the interface between steel and aluminum. By controlling the process parameters, brittle IMC layer thickness is suppressed under 10 micrometers which is a criterion to maintain good mechanical properties.

Active control of three-phase CNT/resin/fiber piezoelectric polymeric nanocomposite porous sandwich microbeam based on sinusoidal shear deformation theory

  • Navi, B. Rousta;Mohammadimehr, M.;Arani, A. Ghorbanpour
    • Steel and Composite Structures
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    • v.32 no.6
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    • pp.753-767
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    • 2019
  • Vibration control in mechanical equipments is an important problem where unwanted vibrations are vanish or at least diminished. In this paper, free vibration active control of the porous sandwich piezoelectric polymeric nanocomposite microbeam with microsensor and microactuater layers are investigated. The aim of this research is to reduce amplitude of vibration in micro beam based on linear quadratic regulator (LQR). Modified couple stress theory (MCST) according to sinusoidal shear deformation theory is presented. The porous sandwich microbeam is rested on elastic foundation. The core and face sheet are made of porous and three-phase carbon nanotubes/resin/fiber nanocomposite materials. The equations of motion are extracted by Hamilton's principle and then Navier's type solution are employed for solving them. The governing equations of motion are written in space state form and linear quadratic regulator (LQR) is used for active control approach. The various parameters are conducted to investigate on the frequency response function (FRF) of the sandwich microbeam for vibration active control. The results indicate that the higher length scale to the thickness, the face sheet thickness to total thickness and the considering microsensor and microactutor significantly affect LQR and uncontrolled FRF. Also, the porosity coefficient increasing, Skempton coefficient and Winkler spring constant shift the frequency response to higher frequencies. The obtained results can be useful for micro-electro-mechanical (MEMS) and nano-electro-mechanical (NEMS) systems.

Full-Scale Shaker Testing of Non-Ductile RC Frame Structure Retrofitted Using High-Strength Near Surface Mounted Rebars and Carbon FRP Sheets (고강도 표면매립용철근과 탄소섬유시트로 보강된 비연성 철근콘크리트 골조의 실물 진동기 실험)

  • Shin, Jiuk;Jeon, Jong-Su;Wright, Timothy R.
    • Journal of the Earthquake Engineering Society of Korea
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    • v.23 no.1
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    • pp.43-54
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    • 2019
  • Existing reinforced concrete frame buildings designed for only gravity loads have been seismically vulnerable due to their inadequate column detailing. The seismic vulnerabilities can be mitigated by the application of a column retrofit technique, which combines high-strength near surface mounted bars with a fiber reinforced polymer wrapping system. This study presents the full-scale shaker testing of a non-ductile frame structure retrofitted using the combined retrofit system. The full-scale dynamic testing was performed to measure realistic dynamic responses and to investigate the effectiveness of the retrofit system through the comparison of the measured responses between as-built and retrofitted test frames. Experimental results demonstrated that the retrofit system reduced the dynamic responses without any significant damage on the columns because it improved flexural, shear and lap-splice resisting capacities. In addition, the retrofit system contributed to changing a damage mechanism from a soft-story mechanism (column-sidesway mechanism) to a mixed-damage mechanism, which was commonly found in reinforced concrete buildings with strong-column weak-beam system.

Probabilistic service life of box culvert due to carbonation of concrete cover

  • Woo, Sang-Kyun;Chu, In-Yeop;Lee, Yun;Lee, Byung-Jae
    • Advances in concrete construction
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    • v.12 no.6
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    • pp.517-525
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    • 2021
  • More underground structures are increasingly being constructed such as box culverts for electric power transmission, and the life extension of these structures is very important. It is well known that the steel embedded in concrete is usually invulnerable to corrosion because the high alkalinity of the pore solution in concrete generates a thin protective oxide layer on the surface of the steel. Recent observations in the field and experimental evidence have shown that even steel in concrete can be corroded through the carbonation reaction of cover concrete. Carbonation-induced corrosion in concrete may often occur in a high carbon dioxide environment. In this study, the risk of carbonation of underground box culverts in Korea was evaluated by measuring the car¬bonation rate and concrete cover depth in the field. Then, the carbonation-free service life for the cover depth of the steel was calcu¬lated with in situ information and Monte Carlo simulation. Additionally, an accelerated carbonation test for a cracked beam specimen was performed, and the effect of a crack on the service life of a box culvert was numerically investigated with Monte Carlo simulation based on experimental results.

Effect of moving load on dynamics of nanoscale Timoshenko CNTs embedded in elastic media based on doublet mechanics theory

  • Abdelrahman, Alaa A.;Shanab, Rabab A.;Esen, Ismail;Eltaher, Mohamed A.
    • Steel and Composite Structures
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    • v.44 no.2
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    • pp.255-270
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    • 2022
  • This manuscript illustrates the dynamic response of nanoscale carbon nanotubes (CNTs) embedded in an elastic media under moving load using doublet mechanics theory, which not considered before. CNTs are modelled by Timoshenko beam theory (TBT) and a bottom to up modelling nano-mechanics is simulated by doublet mechanics theory to capture the size effect of CNTs. To explore the influence of the CNTs configurations on the dynamic behaviour, both armchair and zigzag configurations are considered. The governing equations of motion and the associated boundary conditions are obtained using the Hamiltonian principle. The Navier solution methodology is applied to obtain the solutions for both orientations. Free vibration and forced response under moving loads are considered. The accuracy of the developed procedure is verified by comparing the obtained results with available previous algorithms and good agreement is observed. Parametric studies are conducted to demonstrate effects of doublet length scale, CNTs configurations, moving load velocities as well as the elastic media parameters on the dynamic behaviours of CNTs. The developed procedure is supportive in the design and manufacturing of MEMS/NEMS made from CNTs.

Comparative Study on the Weldability of Different Shipbuilding Steels

  • Laitinen, R.;Porter, D.;Dahmen, M.;Kaierle, S.;Poprawe, R.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.7-13
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    • 2002
  • A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies" Requirements for Approval of $CO_2$ Laser Welding Procedures" Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to $-50^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.ximum hardness.

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COMPARATIVE STUDY ON THE WELDABILITY OF DIFFERENT SHIPBUILDING STEELS

  • Laitinen, R.;Porter, D.;Dahmen, M.;Kaierle, S.;Poprawe, R.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.222-228
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    • 2002
  • A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies′ Requirements for Approval of $CO_2$ Laser Welding Procedures". Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to -5$0^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.

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