• 제목/요약/키워드: Carbon Fiber Plastics

검색결과 202건 처리시간 0.02초

탄소섬유를 이용한 열가소성 복합재료 시트 제조 및 특성 (Fabrication and Characterization of the Carbon Fiber Composite Sheets)

  • 이윤선;송승아;김완진;김성수;정용식
    • Composites Research
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    • 제28권4호
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    • pp.168-175
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    • 2015
  • 탄소섬유 강화 복합재료는 높은 비강도 및 비강성을 가지기 때문에 자동차 산업, 선박, 우주 항공 산업과 같은 다양한 산업 분야에 적용되어 왔으며, 수요가 점차 증가하고 있다. 탄소섬유 강화 복합재료에는 기지재로 주로 에폭시(Epoxy)와 같이 점도가 낮고 젖음 특성이 우수하며 강도가 양호한 열경화성(Thermosetting) 수지가 사용된다. 열경화성 수지는 우수한 물리적 특성을 나타내지만 재사용이 어렵다. 이러한 문제를 해결하기 위하여 재사용이 가능한 탄소섬유 강화 열가소성 수지(Thermoplastic) 복합재료 개발 및 탄소섬유 재사용에 관한 많은 연구들이 진행되고 있다. 본 연구에서는 열분해 방법을 사용하여 탄소섬유/에폭시 복합재료로부터 탄소섬유와 수지를 분리하여 탄소섬유를 재활용하였다. 에폭시의 분해도(Degree of decomposition)는 열중량분석기(TGA)와 시차 주사현미경(SEM)을 통해 확인하였다. 수지로부터 분리해낸 탄소섬유는 절단(Cutting)과 그라인딩(Grinding) 방법을 거쳐 탄소섬유 복합재료 시트(Sheet)를 제조하였다. 재활용 탄소 섬유로 제조된 탄소섬유 시트는 각각 다른 냉각조건에서 결정화 엔탈피(Crystallization enthalpy)와 기계적 특성, 표면과 단면의 형태를 분석하였다.

격자형 탄소섬유로 보강한 R/C보의 보강효과 (Reinforcement Effect of Reinforced Concrete Beams Strengthened with Grid-type Carbon Fiber Plastics)

  • 조병완;태기호;권오혁
    • 콘크리트학회논문집
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    • 제15권3호
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    • pp.377-385
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    • 2003
  • 인장강도와 내방식성이 우수하고 콘크리트 구조물속에서 철근과의 정착성이 양호하여 콘크리트 구조물의 새로운 보강재로 사용되고 있는 탄소격자섬유의 보강효과를 검증하기 위하여 탄소격자섬유보강공법으로 보강한 철근콘크리트 보 시험체를 제작하여 정적 휨 파괴실험을 통해 보강효과 및 휨 파괴특성을 분석하였다. 강판이나 탄소섬유 압착공법에서 나타나는 계면박리(탈락)파괴 보다는 보수 몰탈의 고강도화로 휨균열의 진전에 의해 콘크리트 속에서 철근에 정착된 격자섬유 층에서의 균열이 지점부로 진행되어 파괴되는 내부 계면박리와 지간중앙에서 철근 항복후 격자와 연결된 앵커볼트의 항복으로 인한 탄소격자섬유 파괴, 그리고 격자섬유 항복후 취성적인 콘크리트 압축파괴 양상이 나타났다. 실험결과를 근거로 최소보강재량이 제시되었으며, 강도설계법을 근거로 격자섬유로 보강시 필요한 설계법이 제안되었다.

탄소섬유강화 복합재의 열전도율 평가에 관한 연구 (A Study on Evaluation of Thermal Conductivity for Carbon -Fiber-Reinforced-Plastics)

  • 임재규;송준희;최창호
    • 대한기계학회논문집A
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    • 제26권3호
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    • pp.553-559
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    • 2002
  • Carbon-fiber which has very small radial dimension makes us difficult to measure it's properties. So in this paper, we suggest a simple method to measure the thermal conductivity of a carbon-fiber's and carbon-fiber-reinforced-plastics(CFRP) laminates. The thermal conductivity of CFRP laminates was measured experimentally at the same time analytically. The experimental model is based on the one-dimensional analysis of fin sample because CFRP laminates has a thin geometric configuration. The analytical model to measure the thermal conductivity of carbon-fiber is expressed by use of mean-field model which is based on Eshelby's elliptical inclusion problem. Therefore the thermal conductivity of angle-ply laminates can be computed by use of effective longitudinal and transverse thermal conductivities of unidirectional composite of the constituents.

표면개질에 따른 탄소섬유복합재의 마찰마모 특성에 관한 연구 (A Study on the Friction and Wear Characteristics of Carbon Fiber Reinforced Plastics by Surface Modification)

  • 오성모;이봉구
    • 한국정밀공학회지
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    • 제18권8호
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    • pp.122-128
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    • 2001
  • The objective of the present study was to investigate the characteristics of the friction and wear according to the amount of ion-irradiation for the carbon fiber reinforced plastic(CFRP). Unidirectional carbon fiber reinforced composites were fabricated with epoxy resin as a matrix and carbon fiber as a reinforcement, and its surface was modified by the ion-assisted reaction. When the amount of ion-irradiation was $1{\times}10^{16}$ ions/$cm^2$, the friction coefficients of composites were about 0.1 and the wear mode was stable, whereas, the friction coefficient of non-treatment composites were about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5{\times}10^{16}$ ions/$cm^2$, the friction coefficients were higher rather than that of $1{\times}10^{16}$ ions/$cm^2$. Consequently, the amount of ion-irradiation was not in proportion to the friction coefficients, and it was conformed that the optimal conditions would exist between broth of them.

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탄소섬유복합재의 표면개질에 따른 트라이볼로지 특성에 관한 연구 (Tribological Characteristics of Surface Modification by Carbon Fiber Reinforced Plastics)

  • 김종희;전승홍;이봉구;오성모
    • Tribology and Lubricants
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    • 제18권1호
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    • pp.61-67
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    • 2002
  • The objective of the present study was to investigate the characteristics of the friction and wear according to the amount of ion-irradiation for the carbon fiber reinforced plastic (CFRP). Unidirectional carbon fiber reinforced composites were fabricated with epoxy resin as a matrix and carbon fiber as a reinforcement, and its surface was modified by the ion-assisted reaction. When the amount of ion-irradiation was $1{\times}10^{16}$ $ions/cm^{2}$. the friction coefficients of composites were about 0.1 and the wear mode was stable. whereas, the friction coefficient of non-treatment composites were about 0.16 and the wear mode was very unstable. But if the amount of ion-irradiation was $5{\times}10^{16}$ $ions/cm^{2}$, the friction coefficients were higher rather than that of $1{\times}10^{16}$ $ions/cm^{2}$ Consequently. the amount of ion-irradiation was not in proportion to the friction coefficients, and it was conformed that the optimal conditions would exist between both of them.

탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가 (Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing)

  • 사민우
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

Reinforced concrete corbels strengthened with carbon fiber reinforced plastics

  • Lu, Wen-Yao;Yu, Hsin-Wan;Chen, Chun-Liang;Yang, Tzong-Hwan;Lin, Yu-Sin
    • Computers and Concrete
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    • 제10권3호
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    • pp.259-276
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    • 2012
  • A total of nine reinforced concrete corbels were tested, in this study. Six were externally strengthened with carbon fiber reinforced plastics (CFRP), in the horizontal direction. The cross-sectional area of CFRP and the shear span-to-effective depth ratios are the parameters considered, in this study. Test results indicate that the higher the cross-sectional area of CFRP, the higher is the shear strength of the corbels, and the lower the shear span-to-effective depth ratios, the higher is the shear strength of corbels. The shear strength predicted by the design provisions in section 11.8 of the ACI Code, the strut-and-tie model in Appendix A of the ACI Code, and the softened strut-and-tie (SST) model were compared with the test results. The comparisons show that both the strut-and-tie model in Appendix A of the ACI Code, and the SST model can accurately predict the shear strength of reinforced concrete corbels, strengthened with CFRP.

음향방출을 이용한 일방향 탄소섬유강화 플라스틱의 손상평가에 관한 연구 (A Study on the Damage Estimation of Uni-directionally Oriented Carbon Fiber Reinforced Plastics using Acoustic Emission)

  • 이장규;박성완;김봉각;우창기
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.30-36
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    • 2005
  • This study is to investigate a damage estimation of single edge notched tensile specimens as a function of acoustic emission(AE) according to the uni-directionally oriented carbon fiber/epoxy composites, CFRP In fiber reinforced composite materials, AE signals due to several types of failure mechanisms are typically observed. These are due to fiber breakage, fiber pull-out matrix cracking, delamination, and splitting or fiber bundle breaking. And these are usually discriminated on the basis of amplitude distribution, event counts, and energy related parameters. In this case, AE signals were analyzed and classified 3 regions by AE event counts, energy and amplitude for corresponding applied load. Bath-tub curve shows 3 distinct periods during the lifetime of a single-edge-notch(SEN) specimen. The characterization of AE generated from CFRP during SEN tensile test is becoming an useful tool f3r the prediction of damage failure or/and failure mode analysis.

Periodic-Cell Simulations for the Microscopic Damage and Strength Properties of Discontinuous Carbon Fiber-Reinforced Plastic Composites

  • Nishikawa, M.;Okabe, T.;Takeda, N.
    • Advanced Composite Materials
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    • 제18권1호
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    • pp.77-93
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    • 2009
  • This paper investigated the damage transition mechanism between the fiber-breaking mode and the fiber-avoiding crack mode when the fiber-length is reduced in the unidirectional discontinuous carbon fiber-reinforced-plastics (CFRP) composites. The critical fiber-length for the transition is a key parameter for the manufacturing of flexible and high-strength CFRP composites with thermoset resin, because below this limit, we cannot take full advantage of the superior strength properties of fibers. For this discussion, we presented a numerical model for the microscopic damage and fracture of unidirectional discontinuous fiber-reinforced plastics. The model addressed the microscopic damage generated in these composites; the matrix crack with continuum damage mechanics model and the fiber breakage with the Weibull model for fiber strengths. With this numerical model, the damage transition behavior was discussed when the fiber length was varied. The comparison revealed that the length of discontinuous fibers in composites influences the formation and growth of the cluster of fiber-end damage, which causes the damage mode transition. Since the composite strength is significantly reduced below the critical fiber-length for the transition to fiber-avoiding crack mode, we should understand the damage mode transition appropriately with the analysis on the cluster growth of fiber-end damage.

나노입자 코팅 탄소섬유 강화 복합재료의 전기전도도 향상 (Improvement of Electrical Conductivity of Carbon-Fiber Reinforced Plastics by Nano-particles Coating)

  • 서성욱;하만석;권오양;최흥섭
    • Composites Research
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    • 제23권6호
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    • pp.1-6
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    • 2010
  • 복합재 항공기 동체의 낙뢰손상방지를 목적으로 탄소섬듐-주석 산화물(ITO) 나노입자를 코팅함으로써 탄소섬유강화플라스틱(CFRP) 복합재료의 전기전도도를 향상하였다. 탄소섬유에 코팅된 ITO 나노입자는 10~40%의 농도로 콜로이드 상태에서 분사되었다. CFRP의 전기전도도는 코팅 후 3배 이상 증가하였으며 현재 B-787 복합재 항공기 동체에 사용 중인 기술인 금속메쉬를 CFRP 외층에 매몰한 경우보다도 높은 전기전도도를 얻을 수 있었으며, 나노입자 코팅으로 섬유-기지 계면에 미지는 악영향은 발견되지 않았다. 모의 낙뢰에 의한 손상영역은 각각 다른 처리를 한 재료와 조건에 따라 초음파 C-scan 이미지로 확인하였다. ITO 40% 코팅 시편의 경우 전기전도도는 B-787 샘플의 경우보다 높았지만 낙뢰에 의한 손상영역의 크기는 거의 비슷한 수준이었다.