• Title/Summary/Keyword: Car bumper

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Development of Lightweight & High Strength Bumper Beam of 7XXX Series Aluminum Alloy (경량 고강도 알루미늄 범퍼 빔 개발)

  • Lee W. S.;LEE M. Y.;Kim D. U.;Kang D. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.30-33
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    • 2005
  • Although extruded aluminium bumper beam has been commonly used in advanced car makers, there are not so much precedent for it's localization. For the localization of aluminum bumper beam of 7XXX series, benchmarking, material modifications of 7XXX series aluminum alloy, section design of beam, impact analysis had been performed in this study. High fuel efficiency and weight reduction could be achieved by using aluminum bumper beam of which the weight is lighter than that of steel. Moreover, it is expected to reach higher recycling rate by substituting aluminum for steel.

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Development of Design Method for a Bumper Cross-section Satisfying Protection Requirements for Car Body and Pedestrian (Using CAD/CAM) (충격성능 및 보행자 보호규제를 만족하는 범퍼 단면결정 설계기술 개발 (CAD/CAM 활용을 위한))

  • Kang, Hyung-Seon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.968-972
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    • 2007
  • The importance of bumper system lies not only in the styling of vehicles, but also in the protection of vehicles and pedestrians from reasonable impact. In this study, we proceed to search a method for efficient bumper system without using the impact test and the computer simulation to analyze the bumper system. In the process of the research, we proposed the each method that is used to search the shape that satisfy each regulations in first, because bumper's dimensions to satisfy 'vehicle protection' regulations and form's dimensions to satisfy ‘pedestrian protection' regulations are difficult to exist together. After that we proposed the calculate method and design algorithm that is used to search a reasonable point satisfying the two regulations together.

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Development and Case Review of IT Convergence GoGo Bumper Car Project (IT융합 기반의 고고범퍼카 콘텐츠 개발 및 프로젝트 적용 사례)

  • Park, Hong-Joon;Jun, Young-Cook
    • The Journal of Korean Association of Computer Education
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    • v.18 no.2
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    • pp.21-33
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    • 2015
  • This paper aims at developing IT convergence robot education contents using open hardware-based GoGo Board and presenting three cases that were applied into educational settings with elementary and middle school students. Several types of data for their activities were collected: photos, work output, survey data, video data and interview with robot teacher and students. Each student experienced building up a GoGo Bumper Car with touch sensors attached at front and back sides and figuring out the principle of digital board control and operating of electronic devices by sensing. The participants, in the following phases, conducted domino chain-reaction with GoGo Bumper Cars and acquiring GoGo Driving Licence by driving test on three different road maps. Students in a gifted education program creatively implemented their own ideas as part of robotic art. The result of case analysis showed that the proposed project provides students not only intimacy for technology, fun, concentration but her own empowerment for developing ideas and creative implementation.

Design of Bumper Backbeam Center Reinforcement Bracket for IIHS Full Overlap Bumper Test (IIHS 풀 오버랩 범퍼 시험 대응 범퍼 백빔 중앙 보강재 설계)

  • Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.105-111
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    • 2015
  • Since 2007, Insurance Institute of Highway Safety(IIHS) has conducted the new bumper test using bumper barrier to estimate the repair cost of impacted vehicle. In this study, for the front body FE model of a medium size passenger car analyzes were carried out to optimize the shape of backbeam center reinforcement bracket. First, overlap effect was examined with changing the overlap magnitude and spot welds were added along the backbeam center line for reducing the section shear deformation. Next, for an overlap model design parameter study was performed for the bracket. Thickness effect was examined and an inner reinforcement was added to the bracket. Also, the lower part of bracket was deleted and additionally the bracket length was extended. The results were discussed in terms of backbeam backward deflection, barrier backstop intrusion and weight. Compared with the current design, the final model showed 44.1% bracket weight reduction with 30.0% decrease of backbeam deflection.

Numerical Analysis for Improving Passing Flow Rate Quantity abound a Radiator (라디에이터 통과풍량 확보를 위한 수치적 검토)

  • 김은필;강상훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.304-310
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    • 2001
  • This paper describes the analysis of flow field using a projection finite element method. The projection scheme with a pressure correction is presented for the analysis of an incompressible Navier-Stokes flow. The projection scheme is analyzed numerically and applied to the well-known bench marking problems such as lid driven cavity. Finally, the projection scheme is applied to a flow through the automobiles front. In the automobiles cooling system, the flow through its front is very important to a cooling performance. The results show that the flow quantity increases by locating the position of bumper to the further front position of a car. And, the improvement on the suction part below a bumper achieves the more passing flow quantity. The attachment of an air dam increases passing flow quantity causing the pressure rise to the front part and the pressure drop beneath a car.

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Optimum Shape Design of Bumper Beam Section using Intermediate Response Surface Models (중간매개반응표면모델을 이용한 범퍼 빔 형상의 최적 설계)

  • Park, Dong-Kyou
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.3
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    • pp.1122-1127
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    • 2011
  • A bumper beam plays the important role of absorbing the bulk of bumper impact energy, so it is extremely important to determine the bumper beam section during the initial stage of car development process. This paper uses the Intermediate Response Surface Models (IRSM) technique for the bumper beam section optimization. By using this method, the nonlinear impact force-deflection curve is changed to an approximated curve. This can avoid the excessive 3D nonlinear FEM analysis during the optimization process. Then, the accuracy of the IRSM models is examined by comparing their results with those of the 3D nonlinear FEM. Finally it is shown that the proposed approach is effective to design the 2.5mph vehicle bumper section.

The response characteristics of various impact patterns on the front-bumper of a passenger car (다양한 충돌패턴에 따른 승용차 범퍼의 응답특성에 관한 연구)

  • Hong, Dong-Pyo;Hong, Yong;Wang, Gao-Ping;Hwang, Seung-Ho;Park, Hyen-Woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.817-820
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    • 2008
  • In this paper, a pendulum system is constructed to perform the fundamental research which is concentrated on the various frequency pattern of impact-object simulation tests. Because to reduce injuries of pedestrians, and to satisfy the criterions of the EECV and Euro-NCAP. We analyze the frequency responses to recognize the impact objects. This study will be the basic data to development the smart bumper to protect the pedestrians.

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A Preliminary Study on the Structural Performance of the Bumper-Beams for High-Strength Steel Applications (고장력강판 적용을 위한 자동차 범퍼빔 구조성능의 기초연구)

  • Kang, Jong-Su;Song, Myung-Hwan;Lim, Jae-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.78-84
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    • 2017
  • Consistent efforts have been made to reduce the weight of automotive parts by using lightweight materials. This has resulted in the replacement of conventional steels in car body structures with high-strength steels, and the current usage rate has reached 50%. This study examines the structural stiffness and energy absorption capability of bumper beams made of high-strength steels. New types of bumper beam cross sections are proposed.The structural stiffness and maximum bending force were computed via finite element analysis as about 25tons and 7.5tons/mm, and there were no significant differences among the proposedcross sections. Dynamic analysis was also carried out to investigate the energy absorption capabilities of the bumper beams, and the effects of materials and thickness reduction were analyzed. High-strength steel can be used to achieve weight reduction with comparable structural performance to conventional bumper beams.

Backward-Motion Control of Multiple Off-Hooked Trailers Using a Car-Like Mobile Robot (차량형 로봇을 이용한 다중 Off-Hooked 트레일러의 후진 제어)

  • Chung, Woo-Jin;Yoo, Kwang-Hyun
    • The Journal of Korea Robotics Society
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    • v.4 no.4
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    • pp.273-280
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    • 2009
  • It is difficult to find a practical solution for the backward-motion control of a car-like mobile robot with n passive trailers. Unlike an omni-directional robot, a car-like mobile robot has nonholonomic constraints and limitations of the steering angle. For these reasons, the backward motion control problem of a car-like mobile robot with $n$ passive trailers is not trivial. In spite of difficulties, backing up a trailer system is useful for parking control. In this study, we proposed a mechanical alteration which is connecting $n$ passive trailers to the front bumper of a car to improve the backward motion control performance. Theoretical verification and simulations show that the backward-motion control of a general car with n passive trailers can be successfully carried out by using the proposed approach.

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