• 한국산학기술학회논문지
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• 제19권6호
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• pp.581-586
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• 2018

주철 맨홀뚜껑은 제조과정에서 환경오염을 유발하며, 작업환경은 매우 열악하다. 또한, 맨홀 뚜껑의 높이와 도로 표면의 높이가 일치하지 않은 경우에는 많은 불편을 초래하며 안전에도 문제를 야기한다. 본 연구에서는 주철 맨홀뚜껑을 대체할 수 있고, 도로 노면 공사 시 도로 노면 높이와 맨홀 뚜껑의 높이를 동일하게 맞추기 용이한 높이 조절이 가능한 강재 맨홀 뚜껑 구조를 제안하였다. 요구되는 품질 성능을 만족시키기 위한 맨홀 뚜껑의 구조에 대한 설계변수를 파악하기 위하여 구조 해석을 수행하였다. 요구되는 내하중 용량을 만족하는 맨홀뚜껑을 제작하기 위하여 ㄷ자 모양의 보강대에 대하여 최적 설계를 수행하였다. 높이조절부의 원통과 하부 프레임 원통은 강판을 굽힘 가공하여 원형의 형상으로 만든 후 용접에 의하여 제작하였다. 또한, 보강대도 강판을 굽힘 가공하여 제작하였다. 높이 조절용 홈은 CNC 밀링머신에 의하여 가공하였다. 4차례의 시제품을 제작하여 내하중 실험을 수행하였으며, 시험의 결과를 반영하여 새로이 제작하였다. 내하중 시험에서 용접부의 파손은 발생하지 않았으며, 주로 변형은 높이조절 홈과 가셋트 판이 접촉하는 부위에서 발생하였다. 450kN의 부하 하중에 의해 1~2.7mm의 변형이 발생하지만, 하중을 제거한 후에 거의 잔류변형이 없으며, 맨홀뚜껑의 분해 및 재조립이 가능하기 때문에 내하중 평가도 만족하는 것으로 판정받았다.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2018년도 추계학술대회
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• pp.329-331
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• 2018

본 논문은 나사 가공을 위한 원재료 공급부터 시작해서 선반 머신으로 가공되어 제품의 불량 여부에 대한 검수를 스마트팩토리 기술이 도입된 로봇이 자동으로 조립 및 분해 작업을 통해 검수를 해주는 모니터링 시스템에 대해 제안하였다. 생산 지시 수량과 생산 지시에 따른 완료 체크는 변위센서로 원재료 입고 여부에 따른 생산 현황을 체크하였고 가공된 Female, male 의 피치, 외형 검사를 진행하여 OK, NG 판별을 한다. 로봇시스템에서는 원자재 적재, 반출, 파레트 이송 및 전반적인 공정에 개입하며, 유기적으로 구동될 수 있도록 중계역할을 하였고 나사 가공품에 대한 위치 정보는 비접촉 무선 태그를 활용하여 위치 정보를 수집하였고 Energy Saving System으로 장비 생산 효율성 및 가동율에 대해 체크하였다. 환경센서는 공조환경 데이터(온도, 습도)를 수집하여 정확한 온도 및 습도 측정 하여, 제품 가공 품질 영향 체크 제품의 구동 위험 수준 환경(과열, 다습)에 대해 관리 감시하였고 CNC 및 로봇모듈에 대한 제어는 PLC로 하여 이기종 시스템 통합 운영하였다.

• 한국건축시공학회지
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• 제22권6호
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• pp.565-575
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• 2022

최근 디지털 설계기술의 발전에 따라 건축가의 창의성을 극대화한 비정형 설계가 급증하고 있다. 그러나 다양한 비정형 곡면을 구현하기에는 많은 어려움이 발생하고 있다. 비정형 형상구현을 위한 패널분할은 mesh, developable surface, tessellation, subdivision 등의 분할기법이 적용된다. 비정형 패널의 제작 시 이러한 분할기법의 적용과정은 복잡하고 생산데이터 추출에 많은 인력과 시간이 투입된다. 따라서 비정형 건물의 설계 후 패널제작을 위한 생산데이터 추출과정을 빠르고 체계적으로 수행할 수 있는 알고리즘이 필요하다. 이에 본 연구는 빌딩모델, 생산장비 성능, 패턴정보를 종합적으로 고려하여 비정형 패널의 생산데이터 자동생성을 위한 수학적 알고리즘을 제시하는 것을 목적으로 한다. 이를 위해, 패널분할 시 수학적 알고리즘을 제시하였고, 비정형 곡면으로의 Mapping을 통해 CNC 장비를 위한 생산데이터를 추출하였다. 본 연구의 결과는 비정형 콘크리트 패널 생산을 위한 데이터 자동생성을 가능하게 하여 생산성 향상과 원가절감에 기여한다.

• Steel and Composite Structures
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• 제36권4호
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• pp.417-426
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• 2020

Drilling processes in fiber-reinforced polymer composites are essential for the assembly and fabrication of composite structural parts. The economic impact of rejecting the drilled part is significant considering the associated loss when it reaches the assembly stage. Therefore, this article tends to illustrate the effect of cutting conditions (feed and speed), and laminate thickness on thrust force, torque, and delamination in drilling woven E-glass fiber reinforced epoxy (GFRE) composites. Four feeds (0.025, 0.05, 0.1, and 0.2 mm/r) and three speeds (400, 800, and 1600 RPM) are exploited to drill square specimens of 36.6×36.6 mm, by using CNC machine model "Deckel Maho DMG DMC 1035 V, ecoline". The composite laminates with thicknesses of 2.6 mm, 5.3 mm, and 7.7 mm are constructed respectively from 8, 16, and 24 glass fiber layers with a fiber volume fraction of about 40%. The drilled specimen is scanned using a high-resolution flatbed color scanner, then, the image is analyzed using CorelDraw software to evaluate the delamination factor. Multi-variable regression analysis is performed to present the significant coefficients and contribution of each variable on the thrust force and delamination. Results illustrate that the drilling parameters and laminate thickness have significant effects on thrust force, torque, and delamination factor.

• 오토저널
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• 제14권6호
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• pp.113-126
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• 1992

Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.

• 한국광학회지
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• 제23권2호
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• pp.55-63
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• 2012

본 논문에서는 광생물 반응기의 조명 시스템으로 활용될 LED(Light-Emitting Diode)용 도광판의 광학설계 및 제작 결과에 대해 보고한다. 도광판 설계를 위해 광원, 반사필름, 도광판 패턴에 대한 모델링을 수행하였다. 특히, 도광판 패턴의 경우 램버시안 산란체(Lambertian Scatterer)로 모델링을 수행하였는데, 테스트용으로 제작된 도광판의 조도분포와 부합하는 모델 파라미터(반사율, 산란체의 폭)를 매칭 시뮬레이션을 통하여 추출하였다. 추출된 모델 파라미터를 사용하여 광학설계를 수행하였으며, CNC(Computer Numerical Control) 가공을 통해 도광판을 제작하였고, 평균조도와 조도균일도 등의 광학 특성을 측정하였다.

• The Journal of Advanced Prosthodontics
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• 제9권5호
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• pp.381-386
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• 2017

PURPOSE. To integrate extra-oral facial scanning information with CAD/CAM complete dentures to immediately rehabilitate terminal dentition. MATERIALS AND METHODS. Ten patients with terminal dentition scheduled for total extraction and immediate denture placement were recruited for this study. The patients were submitted to a facial scanning procedure using the in-office PritiMirror scanner with bite registration records in-situ. Definitive stone cast models and bite records were subsequently submitted to a lab scanning procedure using the lab scanner (iSeries DWOS; Dental Wings). The scanned models were used to create a virtual teeth setup of a complete denture. Using the intra-oral bite records as a reference, the virtual setup was incorporated in the facial scan thereby facilitating a virtual clinical evaluation (teeth try-in) phase. After applying necessary adjustments, the virtual setup was submitted to a CAM procedure where a 5-axis industrial milling machine (M7 CNC; Darton AG General) was used to fabricate a full-milled PMMA immediate provisional prosthesis. RESULTS. Total extractions were performed, the dentures were immediately inserted, and subjective clinical fit was evaluated. The immediate provisional prostheses were inserted and clinical fit, occlusion/articulation, and esthetics were subjectively assessed; the results were deemed satisfactory. All provisional prostheses remained three months in function with no notable technical complications. CONCLUSION. Ten patients with terminal dentition were treated using a complete digital approach to fabricate complete dentures using CAD/CAM technology. The proposed technique has the potential to accelerate the rehabilitation procedure starting from immediate denture to final implant-supported prosthesis leading to more predictable functional and aesthetics outcomes.

• 대한치과기공학회지
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• 제30권1호
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• pp.57-63
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• 2008

The purpose of this study was to ascertain the effect of different abutment height and different taper of abutment on retention force of cemented implant-supported prostheses. Test specimens consisted of different abutment height group(3mm, 4mm, 5mm, 6mm, 7mm) and different taper(degrees) abutment group($4^{\circ},\;5^{\circ},\;6^{\circ},\;7^{\circ},\;8^{\circ}$). The surfaces of abutments and crowns were manufactured and finished by automatic lathe(CNC). Luting cement(Tokuso Ionomer) was prepared according to the manufacturer's instruction. And the cylinders were sealed onto the abutments and loaded in compression at 5kg for 10minutes. Excess cement was removed from the abutment-cylinder junction and the specimens were stored at room temparature for 24 hours. Specimens were tested in tension using a universal testing machine. Within the limits of this study, the following conclusions were drawn: 1. The increase in abutment height result in improvement in retention strength(P<0.05). 2. The increase in taper of abutment result in decrease in retention strength(P<0.05). 3. The decrease in abutment height result in decrease in retention strength, besides has a significantly lower retention strength at 3mm abutment height. 4. The increase in taper of abutment result in decrease in retention strength, besides has a significantly lower retention strength at $7^{\circ}$ abutment.

• 대한치과기공학회지
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• 제33권4호
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• pp.331-337
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• 2011

Purpose: The purpose of this study was to impact of force system change in finger spring that add helical coil one round on orthodontic force. Methods: The following conclusions were drawn from the experiment conducted after bending 90 samples with a CNC wire forming machine while changing the height and lumen size to 1mm - 3mm - 5mm and 2mm - 3mm - 4mm respectively in the coil of the force system in finger spring added with one wheel of helical coil of 18-8 stainless steel round wire (${\Phi}0.5mm$, spring hard) from Jinsung Co. in domestic market under the following conditions: Laboratory name = Instron 5942; Temperature($deg^{\circ}C$) = 18.00; Humidity(%) = 50.00; Rate 1 = 10.00000 mm/min; Compressive extension = 5.0mm. Results: When Coil height is 1, 3, 5mm and lumen size is 2, 3, 4mm reduce finger spring as mean value of compressive extension occasion maximum load(mN) increases as coil height rises, and lumen size grows to 5.0mm. And was expose that compressive load(mN) increases as coil position of finger spring rises and increase as lumen size is decrescent. Conclusion: As the adherence height of coil was raised from 1mm through 3mm to 5mm, compressive load increased. As the lumen size increased from 2mm through 3mm to 4mm, compressive load decreased. Therefore, these results suggest that it is desirable to lower the coil height and enlarge the lumen size to enhance the biomechanical efficiency of finger spring when manufacturing the finger spring for removable orthodontic devices.

• The Journal of Advanced Prosthodontics
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• 제9권4호
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• pp.265-270
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• 2017

PURPOSE. This study is to evaluate the internal fit of the crown manufactured by CAD/CAM milling method and 3D printing method. MATERIALS AND METHODS. The master model was fabricated with stainless steel by using CNC machine and the work model was created from the vinyl-polysiloxane impression. After scanning the working model, the design software is used to design the crown. The saved STL file is used on the CAD/CAM milling method and two types of 3D printing method to produce 10 interim crowns per group. Internal discrepancy measurement uses the silicon replica method and the measured data are analyzed with One-way ANOVA to verify the statistic significance. RESULTS. The discrepancy means (standard deviation) of the 3 groups are $171.6\;(97.4){\mu}m$ for the crown manufactured by the milling system and 149.1 (65.9) and $91.1\;(36.4){\mu}m$, respectively, for the crowns manufactured with the two types of 3D printing system. There was a statistically significant difference and the 3D printing system group showed more outstanding value than the milling system group. CONCLUSION. The marginal and internal fit of the interim restoration has more outstanding 3D printing method than the CAD/CAM milling method. Therefore, the 3D printing method is considered as applicable for not only the interim restoration production, but also in the dental prosthesis production with a higher level of completion.