• Title/Summary/Keyword: CNC 시스템

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The Design of Communication Protocol on Older CNC Machine (구형 CNC 가공기 통신 포로토콜 설계)

  • Kim, Gwan-Hyung;Kim, Sung-Dae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.737-738
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    • 2016
  • 현재 CNC 공작기계의 대부분은 20~30년 된 구형 가공기가 대부분이며, 이러한 구형 CNC 가공기를 통하여 전산화된 생산관리 시스템의 구현할 수 없다. 때문에 본 연구에서는 구형 CNC 가공기를 전산화할 수 있도록 CNC 가공기에 MSPS(Multi Sensor Processing Station)을 설치하여 구형 CNC 가공기를 전산화 하도록 시스템을 구성하였다. 그러나 기존의 신형 CNC 가공기의 대부분은 FANUC사의 FOCAS Library를 기반으로 구성되어 있다. 본 논문에서는 기존의 FANUC사의 FOCAS Library 기반으로 개발되어 있는 생산관리 시스템에 추가로 적용할 수 있도록 MSPS 기반의 구형 CNC 가공기 통신 프로토콜을 설계하여 신형 및 구형 CNC 가공기도 동시에 전산화 하여 관리할 수 있는 시스템을 제안하고자 한다.

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Stabilization of a High-Speed and Intelligent CNC System (고속 지능형 CNC 시스템의 안정화)

  • 김경돈;이강주;최인휴;김형내;김찬봉
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.359-364
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    • 2004
  • A high-speed and intelligent CNC system has been developed by Turbotek Co., Ltd. This paper presents the study for commercialization of the developed CNC system. In order to acquire stability and reliability of the developed CNC system, its hardwares and softwares ate improved. The CNC main unit is revised to a compact box-type CNC controller. Moreover, the integrated CNC main unit that has built-in and expandable I/O modules is also developed. Remote monitoring, fault diagnosis End NURBS interpolation functions are realized on the CNC system as software modules. Through these efforts, the developed CNC system can be loaded on machine tools successfully.

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CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

Performance investigation of CNC system with interface between CNC controller and servo system (CNC 제어기와 서보시스템의 연결방식에 따른 특성조사)

  • 이현철;윤서영;이은호
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.392-397
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    • 1993
  • Generally machine tools can be divided into three components : NC Controller, the electrical drives and the mechanical transmission elements. For high speed, high precision machining, high performance control of servo system must be accommodated and one must carefully define the interface among three components. In this paper, we suggest a way to assist future development of CNC controller by investigating the characteristics resulting from different interface between CNC controller and servo system.

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Trends of technology in design of CNC system for machine tools (공작기계용 computer 수치제어(CNC) 장치의 설계기술 동향)

  • 이광무
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.540-543
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    • 1986
  • In this article, recent trends of technology in design of CNC system for machine tools which has increased in number and applications by needs for FA(Factory Automation), save of labor in various industries, are described. These technology improvements in CNC system take place especially in the field of performance, reliability, compactness, price, etc. From these technology improvements, the theme of "performance improvements of CNC system" are selected and mostly described in this article. Also, the major features of a CNC system product of our company and its characteristics in system design are briefly described.described.

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A Development of CNC Engraving Machine System for Non-experts (비숙련자를 위한 CNC 조각기 시스템의 개발 방안 연구)

  • Yang, Min Cheol;Chung, Yunchan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.673-682
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    • 2017
  • As the culture of making things based on "do-it-yourself" (DIY) activity is increasingly promoted, the use of recent digital technologies and tools, including the 3D printer, have become widespread. However, the use of computerized numerical control (CNC) engraving machine is considered difficult because of the complicated procedures and specialized knowledge required for its operation. Therefore, this study aims to resolve the issue that limits the usability of the CNC engraving machine. This paper presents a novel CNC engraving machine system for non-experts based on human-centered design. First, the size and type of the workpiece and tool are reduced. Second, computer-aided process planning (CAPP) steps such as tool path generation, workpiece clamping, and corresponding coordinate system are automated by compromising productivity and efficiency. As a result, a CNC engraving machine system that can be easily used by non-experts was developed. This development has great significance in that it opens up the possibility of using the CNC engraving machine for a wider range of DIY activities.

Education of CNC Machining Using Knowledge based System (지식기반 시스템을 이용한 CNC 가공교육)

  • Kim, Moon-Ki;Lee, Jang-Mook
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.2 no.1
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    • pp.58-63
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    • 2010
  • The purpose of this study is to establish a knowledge based system for education of CNC machining. The program is made based on various educational courses, teaching methodology and teaching medium etc. and has a good accessibility which can be used anywhere if computer is available. For the system, various variables according to materials, tools or shapes for machining are reviewed and analyzed. Also, the intelligent educational program is developed using Visual Basic language. It can be used to help trainees who want to refer cutting conditions for actual cutting process and also can be useful for beginner who wants to learn and to practice for CNC machining.

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Implementation of Linux RTAI Open CNC System Based on EtherCAT Network (EtherCAT 네트워크 기반 리눅스 RTAI 개방형 CNC 시스템 구현)

  • Park, Sung-Mun;An, Cheol-Jin;Kim, Hyoungwoo;Yi, Hyun-Chul;Choi, Joon-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.10
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    • pp.977-981
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    • 2015
  • We propose a method for the implementation of an EtherCAT communication bus in a Linux-based open source Computerized Numerical Control (CNC) system. Recently, increasingly more CNC systems support real-time Ethernet protocols such as EtherCAT, which is a high-performance industrial communication protocol. For real-time CNC control over an Ethernet-based protocol, an additional layer driver needs to be implemented between the CNC system and the master of industrial communication protocol. Among the various solutions for the connection layer driver, we employ a Hardware Abstraction Layer (HAL) driver based on Linux. The operation of the implemented CNC system is demonstrated and confirmed by Hal Meter, which is used to observe the pins, signals, or parameters of HAL.

Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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A study on the improvement of cutting precision of CNC system using $H_{\infty}$ 2-degree-of-freedom controller ($H_{\infty}$ 2 자유도 제어기를 이용한 CNC 시스템의 가공 정밀도 향상에 관한 연구)

  • 최성규;최병욱;현용탁;강성귀;권욱현
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1040-1043
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    • 1996
  • The accuracy of the servo control in CNC system has a great influence on the duality of machine product. Tracking performance of the servo control is deteriorated mainly by the time delay of the servo system and the inertia of the work table or bed. Contouring errors occur in every interpolation steps by the effect of the tracking performance. In this paper, $H_{\infty}$ two-degree-of-freedom(TDF) controller is designed for improvement to improve the tracking performance. The designed controller is applied 3-axis machining center model and the cutting accuracy is simulated in case of corner cutting, circular and involute interpolation. Simulation results show that $H_{\infty}$ TDF controller designed in this paper has a good effect to improve tracking performance in CNC system.

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