• Title/Summary/Keyword: CFD 모사

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Health Risk Factors and Ventilation Improvements in Welding Operation at Large-sized Casting Process (대형 주물공정 용접작업장의 건강 위해인자 및 환기 개선)

  • Jung, Jong Hyeon;Jung, Yu Jin;Lee, Sang Man;Lee, Jung Hee;Shon, Byung Hyun;Lim, Hyun Sul
    • Clean Technology
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    • v.20 no.2
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    • pp.171-178
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    • 2014
  • In this study we have examined the health risk factors and analyzing data of laborers working at the welding operation at large-sized casting process. In order to improve the working environment of workplace, an effective ventilation method was proposed after performing CFD (computational fluid dynamics) modeling and measurement of pollutants. As a result of examining the health risk factors of workers, oxidized steel dust is the main pollution source in the company A, welding fume in the companies B and C, and welding fume and oxidized steel dust in the company D. The fume concentration in the workers' breathing zone was $0.05{\sim}4.37mg/m^3$, and the fume concentration in the indoor air at the welding process was $0.13{\sim}7.54mg/m^3$. From a result of CFD, a local exhaust with an exhaust duct adjacent to welding point was found to be most effective in case of the exhaust process. In case of air supply, we found that a desired location of air supply fan would be at the end of the opening. If a standardizing the ventilation system for tunnel-type semi-enclosed space at a large-sized casting process is introduced in welding work places in the future, it would be more effective to protect the health of welding workers working at the casting industry and shipbuilding industry and improve the work environment.

Anthracite Oxygen Combustion Simulation in 0.1MWth Circulating Fluidized Bed (0.1 MWth 급 순환유동층에서의 무연탄 연소 전산유체역학 모사)

  • Go, Eun Sol;Kook, Jin Woo;Seo, Kwang Won;Seo, Su Been;Kim, Hyung Woo;Kang, Seo Yeong;Lee, See Hoon
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.417-428
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    • 2021
  • The combustion characteristics of anthracite, which follow a complex process with low reactivity, must be considered through the dynamic behavior of circulating fluidized bed (CFB) boilers. In this study, computational fluid dynamics (CFD) simulation was performed to analyze the combustion characteristics of anthracite in a pilot scale 0.1 MWth Oxy-fuel circulating fluidized bed (Oxy-CFB) boiler. The 0.1MWth Oxy-CFB boiler is composed of combustor (0.15 m l.D., 10 m High), cyclone, return leg, and so on. To perform CFD analysis, a 3D simulation model reactor was designed and used. The anthracite used in the experiment has an average particle size of 1,070 ㎛ and a density of 2,326 kg/m3. The flow pattern of gas-solids inside the reactor according to the change of combustion environment from air combustion to oxygen combustion was investigated. At this time, it was found that the temperature distribution in air combustion and oxygen combustion showed a similar pattern, but the pressure distribution was lower in oxygen combustion. addition, since it has a higher CO2 concentration in oxygen combustion than in air combustion, it can be expected that carbon dioxide capture will take place actively. As a result, it was confirmed that this study can contribute to the optimized design and operation of a circulating fluidized bed reactor using anthracite.

CFD Analysis on the Internal Reaction in the SNCR System (SNCR 시스템 내부의 물질 반응에 관한 전산해석적 연구)

  • Koo, Seongmo;Yoo, Kyung-Seun;Chang, Hyuksang
    • Clean Technology
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    • v.25 no.1
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    • pp.63-73
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    • 2019
  • Numerical analysis was done to evaluate the chemical reaction and the reduction rate inside of selective non-catalytic reduction to denitrification in combustion process. The $NO_X$ reduction in selective non-catalytic reduction is converted to not only nitrogen but also nitrous oxide. Simultaneous $NO_X$ reduction and nitrous oxide generation suppressing is required in selective non-catalytic reduction because nitrous oxide influences the global warming as a greenhouse gas. The current study was performed compare the computational analysis in the same temperature and amount of NaOH, and in comparison with the previous research experiments and confirmed the reliability of the computational fluid dynamics. Additionally, controlling the addition amount of NaOH to predict the $NO_X$ reduction efficiency and nitrous oxide production. Numerical analysis was done to check the mass fraction of each material in the measurement point at the end of selective non-catalytic reduction. Experimental Value and simulation value by numerical analysis showed an error of up to 18.9% was confirmed that a generally well predicted. and it was confirmed that the widened temperature range of more than 70% $NO_X$ removal rate is increased when the addition amount of NaOH. So, large and frequent changes of the reaction temperature waste incineration facilities are expected to be effective.

Field Applications of Non-powered Downward Water Circulation System to Improve Reservoir Water Quality (저수지 수질개선을 위한 무동력 하향류 수류순환시스템의 현장적용성)

  • Jang, YeoJu;Lim, HyunMan;Jung, JinHong;Park, JaeRho;Kim, WeonJae
    • Ecology and Resilient Infrastructure
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    • v.6 no.2
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    • pp.109-119
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    • 2019
  • Eutrophication has occurred due to the inflow of various water pollutants in many Korean reservoirs with low depth, and algal blooms of surface layer and low oxygenation of deep layer have repeated every year. There are several existing technologies to alleviate the stratification of reservoirs, but it is difficult to apply them in field sites due to the necessity of electric power and low economic efficiency. In this study, a non-powered water circulation system using natural energy of wind and water flow has been developed, and two test-beds constructed in the reservoirs with different conditions and examined its field applicability. Through computational fluid dynamics (CFD) simulation, it has been shown that the water circulation system could induce the downward flow to mitigate the stratification between surface and deep layers, and its influence radius could reach about 30 m. As a result of long-term monitoring of the test-beds, various water quality improvement effects have been observed such as moderation of DO fluctuation by water circulation, reduction of DO supersaturation and prevention of excessive pH rising. In order to improve the applicability of the water circulation system, it is considered necessary to review countermeasures against flood and depth conditions of each reservoir.

A Study on the Encapsulation of Cosmetic Oil Using Computational Fluid Dynamics (전산유체역학을 이용한 화장품 오일 캡슐레이션 현상에 대한 연구)

  • Jeong, Nam-Gyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.638-643
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    • 2021
  • Oil is used in various industries, including the agricultural sector, food industry, and functional cosmetics. These oils are chemically unstable and prone to oxidation when exposed to oxygen, light, moisture, or high temperatures. Therefore, various attempts have been made to encapsulate them so that they are not exposed to such environments. When oil is injected into a refrigerant with greater density, the oil can be encapsulated as it rises due to buoyancy caused by the density difference. In this study, oil encapsulation was simulated to find the optimal conditions for operating equipment using computational fluid dynamics (CFD) for multiphase flows. Water or serum can be used as a refrigerant. The viscosity of water is relatively small, and if it is used as a refrigerant, oil droplets can be produced well even if oil and water are continuously injected in the equipment. However, the viscosity of serum is very high, and if it is used, the oil is stretched out and does not leave the nozzle. The results show that when using serum as a cooling medium, oil encapsulation is possible if the injection is stopped for some time after instantaneous injection at high speed.

Computational Fluid Dynamics Study of Channel Geometric Effect for Fischer-Tropsch Microchannel Reactor (전산유체역학을 이용한 Fischer-Tropsch 마이크로채널 반응기의 채널 구조 영향 분석)

  • Na, Jonggeol;Jung, Ikhwan;Kshetrimayum, Krishnadash S.;Park, Seongho;Park, Chansaem;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.826-833
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    • 2014
  • Driven by both environmental and economic reasons, the development of small to medium scale GTL(gas-to-liquid) process for offshore applications and for utilizing other stranded or associated gas has recently been studied increasingly. Microchannel GTL reactors have been prefrered over the conventional GTL reactors for such applications, due to its compactness, and additional advantages of small heat and mass transfer distance desired for high heat transfer performance and reactor conversion. In this work, multi-microchannel reactor was simulated by using commercial CFD code, ANSYS FLUENT, to study the geometric effect of the microchannels on the heat transfer phenomena. A heat generation curve was first calculated by modeling a Fischer-Tropsch reaction in a single-microchannel reactor model using Matlab-ASPEN integration platform. The calculated heat generation curve was implemented to the CFD model. Four design variables based on the microchannel geometry namely coolant channel width, coolant channel height, coolant channel to process channel distance, and coolant channel to coolant channel distance, were selected for calculating three dependent variables namely, heat flux, maximum temperature of coolant channel, and maximum temperature of process channel. The simulation results were visualized to understand the effects of the design variables on the dependent variables. Heat flux and maximum temperature of cooling channel and process channel were found to be increasing when coolant channel width and height were decreased. Coolant channel to process channel distance was found to have no effect on the heat transfer phenomena. Finally, total heat flux was found to be increasing and maximum coolant channel temperature to be decreasing when coolant channel to coolant channel distance was decreased. Using the qualitative trend revealed from the present study, an appropriate process channel and coolant channel geometry along with the distance between the adjacent channels can be recommended for a microchannel reactor that meet a desired reactor performance on heat transfer phenomena and hence reactor conversion of a Fischer-Tropsch microchannel reactor.

Control of the Base Pressure of the Supersonic Jet Using an Orifice (오리피스를 사용한 초음속 제트에서의 기저 압력 제어에 관한 연구)

  • Lee, Jong-Sung;Kim, Heuy-Dong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.2
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    • pp.51-57
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    • 2012
  • Base pressure at the base of high-speed jet has long been one of the important issues from both the view points of fluid dynamics as well as practical engineering applications. The base pressure characteristics of incompressible flows have been well known to date. However, the base pressure at transonic or supersonic speeds would be different due to the compressibility effects and shock waves. In the present paper, a CFD study has been performed to understand the base pressure characteristics at transonic and supersonic speeds, prior to experimental work. An emphasis is placed on the control of the base pressure using a simple orifice. A variety of supersonic jet plumes have been explored to investigate the flow variables influencing the base pressure. The results obtained were validated with existing experimental data and discussed in terms of the base pressure and discharge coefficient of the orifice.

메탄 변환을 위한 아크 플라즈마 반응로의 전산해석

  • Min, Byeong-Il;Choe, Su-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.190.2-190.2
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    • 2016
  • 메탄은 변환을 통해 아세틸렌 및 수소와 같은 에너지 생산에 보다 유용한 기체를 얻을 수 있다. 메탄의 열분해 온도는 약 1,200 K로 알려져 있으며, 그 이상의 고온 환경 및 첨가물을 제공한 경우 효과적인 변환을 기대할 수 있다. 이러한 고온 환경 및 화학반응을 제공할 수 있는 시스템으로 열플라즈마 반응로가 있다. 일반적인 열플라즈마는 아크 방전이나 고주파 유도결합 방전으로 플라즈마 발생기에서 발생시킨 이온화된 열유체로 10,000 K 이상의 초고온과 최대 수천 m/s의 특성을 가지고 있다. 본 연구에서는 효율적인 메탄 변환을 위한 저전력 아크 플라즈마 발생기 및 반응로 내부의 온도 및 속도장을 전산모사하여 열유동 특성을 분석하였다. 아크 플라즈마 토치 영역의 전산해석은 전자기적 현상과 고온 열유동의 유체역학적 현상이 함께 작용하므로 기존에 사용되고 있는 전산유체 역학적인 방법론에 전자기적 현상에 대한 보존 방정식이 결합된 자기유체역학(Magnetohydrodynamic, MHD)방법을 이용하였고, 반응기 내부의 복잡한 열유동은 안정적인 계산이 가능한 상용 전산 유체역학(Computational Fluids Dynamics, CFD) 코드를 MHD 코드를 이용한 전산해석 결과 및 고온 물성치와 결합하여 해석하였다. 전산해석에 사용된 운전 변수로는 방전기체인 아르곤과 수소의 전체 유량을 45 L/min 으로 고정하고 수소의 비율을 0%, 6%, 12.5%, 20%로 하였으며, 각 유량 조건에서 입력 전력을 0.7 ~ 2.5 KW로 변화시켜 전체 15종의 운전조건에 따른 전산해석을 수행하여 각각의 운전변수에 따라 입력전력 기준 오차 1 ~ 28%에 해당하는 결과를 도출하였다. 본 연구를 통해 개발된 전산해석 방법을 이용하여 다양한 조건에서 아크 플라즈마 반응로 내부의 온도 및 속도장에 대한 전산해석 결과를 제시하였고, 효율적인 메탄 변환 공정을 개발하기 위한 아크 플라즈마 반응로의 설계조건 및 운전 조건을 제시할 수 있는 기반을 확보하였다.

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Test Research Using an IR Thermography Technique in a Supersonic Wind Tunnel (초음속 풍동에서의 IR Thermography 기법을 활용한 시험연구)

  • Kim, Ikhyun;Lee, Jaeho;Park, Gisu;Byun, Yunghwan;Lee, Jongkook
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.2
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    • pp.99-107
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    • 2016
  • Test research on Infra-Red Thermography(IRT) technique in a supersonic wind tunnel has been conducted. Inadvertent technical difficulties and their solutions associated with the technique in running of the facility were examined. Two flow conditions at Mach number of 3 and 4 were considered. A double compression ramp model, that replicates realistic high-speed vehicle configuration, was used as test model. The present IR data were compared with shadowgraph visualization images and laminar computational fluid dynamics(CFD) results. It has been shown that the IRT technique can be used in quantifying various fluid dynamic features such as flow transition, separation and three-dimensional phenomena around the double compression ramp model.

Performance Evaluation of Propeller for High Altitude by using Experiment and Computational Analysis (시험과 전산해석을 이용한 고고도용 프로펠러 성능 분석)

  • Park, Donghun;Cho, Taehwan;Kim, Cheolwan;Kim, Yangwon;Lee, Yunggyo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.12
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    • pp.1035-1047
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    • 2015
  • Wind tunnel experiment and computational analysis have been carried out to evaluate the performance of propeller for scale electric-powered HALE UAV, named EAV-2H+. Performance curves are measured for three propellers and their adequacy for EAV-2H+ installation is examined through consideration of operating conditions. Decline in performance coefficients is observed in low rpm region. Also, the effect of transition tape on propeller performance is measured and analyzed. The computational performance analyses are carried out by using commercial CFD program. The thrust and power coefficient from computations show good agreement with experimental results. Performance coefficients are compared and the influence of measurement device which contributes to discrepancy of the results is examined. Transition SST model is confirmed to yield the tendency of performance decline in low rpm range, similar to experimental observation. The decrease in aerodynamic performance of blade element due to low Reynolds number is identified to cause the decline in propeller performance. Analyses for high altitude conditions confirms degradation in propeller performance.