• Title/Summary/Keyword: Brittle Matrix Composites

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Mechanical Behavior and Fracture Resistance of $SCS6/Si_3N_4$ CFCCs ($SCS6/Si_3N_4$ 연속섬유강화 세라믹 복합재료의 기계적 거동 및 파괴저항평가)

  • Yoon, Yu-Sung;Kwon, Oh-Heon;Jenkins, Michael G.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.658-662
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    • 2001
  • Continuous fiber ceramic composites(CPCCs) having the advantages of ceramics resistance to heat, eroson can be applied in chemical reactors and engine. CFCCs has relatively high stiffness in spite of low weight. In particular, it exhibits greatly increased toughness, which serves to decrease its inherent damage characteristics of the brittle nature of monolithic ceramics. In this wort, tensile and flexural test for SCS6 fiber/ $Si_3N_4$ matrix composites were studied. An objective of this study is to obtain the basic quantities of mechanical properties for tension and flexural test and link these to the fracture resistance behavior. Then, we showed that wok of fracture concept was useful as a method for describing fracture restance behavior of CFCCs.

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Mixing and Compressive Strength Characteristics of Steel Cord and PVA Hybrid Fiber Reinforced Cement-Based Composites (Steel Cord와 PVA 혼합섬유 보강 고인성 시멘트 복합체의 비빔 및 압축강도 특성)

  • Yun Hyun Do;Yang Il Seung;Han Byung Chan;Hiroshi Fukuyama;Cheon Esther;Moon Youn Joon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.28-31
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    • 2004
  • This paper discusses the role of micro and macrofibers in the workability, compressive strength, and failure of cementitious composites. Workability(flow), compressive strength, splitting strength and fracture mechanism of hybrid fiber reinforced cement composites(HFRCC) have been investigated by means of Korean Standard (KS). The specific blend pursued in this investigation is a combination of polyvinyl alcohol(PVA) and steel cord. It was demonstrated that a hybrid combination of steel and PVA enhances fiber dispersion compared to only steel cord reinforced cement composites and that the brittle and wide cracking was much reduced in HFRCC as expected because in the matrix containing the PVA fiber around the steel cord, a multiple microcracking occurred and the steel cord could sufficiently work for bridging the cracked surface.

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A study on deformation and strength of polymer composites using automobiles (자동차용 폴리머 복합재료의 변형과 강도에 관한 연구)

  • Shin, Je-Hoon;Lim, Jae-Kyoo;Park, Han-Ju
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.238-243
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    • 2000
  • The effect of the temperature, the fatigue and the test speed on DEN(double edged notch) specimen which was made by the pp-rubber composites during fracture was stuied. DEN specimen was made on PP-rubber composites through the injection molding. With increasing temperature the fracture strength is linearly decrease and the fracture energy is first increase by $0^{\circ}C$ and after that decrease. In the same temperature the fracture strength during increasing the notch radius is hardly increase. The fracture behaviour at low and high test speed is different entirely. At high test speed plastic region is small and fracture behaviour was seen to brittle fracture tendency. The deformation mechanism of polypropylene-rubber composites during fracture was studied by SEM fractography. A strong plastic deformation of the matrix material ahead of the notch/crack occured. The deformation seem to be enhanced by a thermal blunting of the notch/crack.

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Effects of Hot Pressing Condition on the Properties of SiCf/SiC Composites (SiCf/SiC 복합체의 특성에 미치는 열간가압소결 조건의 영향)

  • Noviyanto, Alfian;Yoon, Dang-Hyok
    • Journal of the Korean Ceramic Society
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    • v.48 no.5
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    • pp.335-341
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    • 2011
  • Continuous SiC fiber-reinforced SiC-matrix composites ($SiC_f$/SiC) had been fabricated by electrophoretic infiltration combined with ultrasonication. Nano-sized ${\beta}$-SiC added with 12 wt% of $Al_2O_3-Y_2O_3$ additive and Tyranno$^{TM}$-SA3 fabric were used as a matrix phase and fiber reinforcement, respectively. After hot pressing at 5 different conditions, the density, microstructure and mechanical properties of $SiC_f$/SiC were characterized. Hot pressing at relatively severe conditions, such as $1750^{\circ}C$ for 1 and 2 h, resulted in a brittle fracture behavior due to the strong fiber-matrix interface in spite of their high flexural strength. On the other hand, toughened $SiC_f$/SiC composite could be achieved by hot pressing at milder condition because of the formation of weak interface in spite of the decreased flexural strength. These results proposed the importance of weak fiber-matrix interface in the fabrication of ductile $SiC_f$/SiC composite.

Impregnation Behavior of SiCf/SiC Composites Depending on the Polycarbosilane Precursor and Solvent (폴리카보실란의 종류와 용제에 따른 SiCf/SiC복합재의 충진 거동)

  • Kim, Sun-Han;Jung, Yang-Il;Park, Jeong-Yong;Kim, Hyun-Gil;Koo, Yang-Hyun;Hong, Sun-Ig
    • Korean Journal of Materials Research
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    • v.24 no.9
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    • pp.474-480
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    • 2014
  • Process conditions for the impregnation of polycarbosilane preceramic polymer into SiC-based composites were investigated. Two kinds of preceramic polymer (PCP) was impregnated into SiC-fiber fabrics with different solvents of n-hexane and divinylbenzene (DVB). Both microstructural observations and mechanical tests were conducted to evaluate the impregnation. The matrix phases were particulated in the case of hexane solvents. Apparent relative density of the matrix was about 78.8%. The density of matrix was increased to about 96.1-98.8% when the DVB was used; however, brittle fracture was observed during a bending test. The modulus of toughness was less than $0.74J/m^3$. The fabric impregnated with a mixed PCP-dissolved solution showed intermediate characteristics with relative high density of filling (apparent density of ~96.1%) as well as proper bending behavior. The modulus of toughness was increased to about $5.31J/m^3$. The composites developed by changing the precursor and solvent suggested the possibility of fabricating SiCf/SiC composites without a fiber to matrix interphase coating.

Nondestructive Evaluation and Microfailure Modes of Single Fibers/Cement Composites using Electro-Micromechanical Technique and Acoustic Emission (Electro-Micromechanical 시험법과 음향방출을 이용한 단섬유시멘트복합재료의 미세파괴구조와 비파괴적 평가)

  • Lee, Sang-Il;Kim, Jin-Won;Park, Joung-Man;Yoon, Dong-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.258-262
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    • 2001
  • The contact resistivity was correlated with IFSS and microfailure modes in conductive fiber/cement composites electro-pullout and AE. As IFSS increased, the number of AE signals increased and the contact resistivity increased latter to the infinity. In dual matrix composite (DMC) test and AE, the number of signals with high amplitude and energy in g]ass fiber composite is significantly larger than that of no-fiber composite. Many vertical and diagonal cracks were observed in glass fiber and no-fiber composite under tensile test, respectively. Electro-micromechanical technique and AE can be used efficiently for sensitive nondestructive (NDT) evaluation and to detect microfailure mechanisms in various conductive fibers reinforced brittle and nontransparent cement composites.

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Finite Element Analysis of Deformation Behavior During ECAP for an Aluminum Alloy Composite Model containing a SiC Particle and Porosities (강화상과 기공이 포함된 금속기지 복합재 모델의 ECAP 거동에 대한 유한요소해석)

  • Lee, Sung-Chul;Han, Sang-Yul;Kim, Ki-Tae;Hwang, Sang-Moo;Huh, Lyun-Min;Chung, Hyung-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.739-746
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    • 2004
  • The plastic deformation behavior of an aluminum alloy containing a particle and porosities was investigated at room temperature during equal channel angular pressing (ECAP). Finite element analysis by using ABAQUS shows that ECAP is a useful tool for eliminating residual porosity in the specimen, and more effective under friction condition. The simulation, however, shows considerably low density distributions for matrix near a particle at which many defects may occur during severe deformation. Finite element results of effective strains and deformed shapes for matrix with a particle were compared with theoretical calculations under simple shear stress. Also, based on the distribution of the maximum principal stress in the specimen, Weibull fracture probability was obtained for particle sizes and particle-coating layer materials. The probability was useful to predict the trend of more susceptible failure of a brittle coating layer than a particle without an interphase in metal matrix composites.

Finite Element Analysis for Behavior of Aluminum Alloy Embedding a Particle under Equal Channel Angular Pressing (ECAP 공정시 강화상이 첨가된 금속기지 거동에 대한 유한요소해석)

  • Lee, S.C.;Ha, S.R.;Kim, K.T.;Chung, H.S.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1157-1162
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    • 2003
  • Behavior of aluminum alloy embedding a particle was investigated at room temperature under ECAP. Finite element analysis by using ABAQUS shows that ECAP is a useful tool for eliminating residual porosity in the specimen, and much more effective under friction condition. The simulation, however, shows considerably low density distributions for matrix near a particle at which rich defects may occur during severe deformation. Finite element results of effective strains and deformed shapes for matrix with a particle were compared with theoretical calculations under simple shear stress. Also, based on the distribution of the maximum principal stress in the specimen, Weibull fracture probability was obtained for particle sizes and particle-coating layer materials. The probability was useful to predict the trend of more susceptible failure of a brittle coating layer than a particle without an interphase in metal matrix composites.

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Study on the Sintering, Repressing and Mechanical Properties of Al2O3 and Al-Cu-SiC Composites (Al2O3와 SiC 강화재가 첨가된 Al-Cu 기지 복합재료의 소결, 재압축 및 기계적 특성에 관한 연구)

  • 박정수;이성규;안재환;정형식
    • Journal of Powder Materials
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    • v.11 no.2
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    • pp.171-178
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    • 2004
  • Effects of liquid phase and reinforcing particle morphology on the sintering of Al-6 wt%Cu-10 vol% $Al_2O_3$ or SiC particles were studied in regards to densification, structure and transverse rupture properties. The Al-Cu liquid phase penetrated the boundaries between the aluminum matrix powders and the interfaces with reinforcing particles as well, indicating a good wettability to the powders. This enhanced the densification during sintering and the resulting strength and ductility. Since most of the copper added, however, was dissolved in the liquid phase and formed a brittle $CuAl_2$ phase upon cooling rather than alloyed with the aluminum matrix, the strengthening effect by the copper was not fully realized. Reinforcing particles of agglomerate type were found less suitable for the liquid phase sintering than solid type particles. $Al_2O_3$ and SiC particles protluced little difference on the sintering behavior but their size had a large effect. Repressing of the sintered composites increased density and bending properties but caused debonding at the matrix-particle interfaces and also fracturing of the particles.

A Study on Mechanical Properties and Fracture Behaviors of In-situ Liquid Mixing Processed FeAl/TiC Intermetallic Matrix Composite (In-situ Liquid Mixing 방법으로 제조된 FeAl/TiC 금속간화합물 복합재료의 기계적 특성과 파괴양상에 관한 연구)

  • Chung, Euihoon;Park, Ikmin;Park, Yongho
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.683-689
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    • 2010
  • In this study, FeAl based intermetallic matrix composites reinforced with in-situ synthesized TiC particles were fabricated by an in-situ liquid mixing process. The microstructures, mechanical properties and fracture behaviors of the in-situ liquid mixing processed composite were investigated and compared with the vacuum suction casting processed composite. The results showed that the in-situ formed TiC particles exhibited fine and uniform dispersion in the liquid mixing processed composite, while significant grain boundary clustering and coarsening of TiC particles were obtained by the vacuum suction process. It was also shown in both types of composites that the hardness and bending strength were increased with the increase of the TiC volume fractions. Through the study of fractography in the bending test, it was considered that the TiC particles prohibited brittle intergranular fracture of FeAl intermetallic matrix by crack deflections. Because of the uniformly distributed fine TiC particles, the bending strength of the liquid mixing processed composite was superior to that of the casting processed composite.