• Title/Summary/Keyword: Breaking Of A Wire

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An Experimental Study on the Fracture Characteristics of Wire Ropes (와이어 로프의 파단특성에 관한 실험적 연구)

  • 김종현;이근오;태순호
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.3-10
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    • 1994
  • This study examines fracture characteristics of wire rope of 6$\times$37+FC 14mm B degree, Which has been widely used for the strength support for machinery, cranes and shipping. The examination Is based on the fellowing experimental conditions. Firstly, this study analyzes the effect of the strength of wlre rope. When number of broken wires is occuring at the level of 5%, 10% and 15% degree respectively in the following two cases:1) Case of broken down to each strand equally. 2) Case of broken down to one strand only. Secondly, this study analyzes the effect of corrosion on the strength of wire rope. Corrosion times are 72hours, 144hours and 216hours corrosion respectively under following conditions. 1) Case of only a corrosion without wire breaking. 2) Case of corrosion after 5% degree wire breaking to each strand equally. Some outcomes of these experiment are as follows. 1) From the of tension test, We can find that the ratio of strength reduction case of wire broke down to one strand concentrically is greater than that ratio case of broke down to each strand equally. 2) From the corrosion test, We can also find that the ratio of strength reduction case of corroded after 5% degree wire breaking to each strand equally Is greater than that ratio case of corroded without wire breaking. 3) After comparing theoretical fracture load of wires with experimental fracture load of wires, we can find the fracture load of the case of broken down to each strand equally is most similar to theoretical fracture load. 4) It is proposed that safety rules on wire rope in the Industrial safety and healthy labor of law have to change “breaking over 10% of number of wires in one strand of wire rope(excluded filler wire )”has to be replaced by“breaking over 10% of number of all wires in all strand of wire rope(excluded filler wire)”

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A Study on New Twist-Diamond Wire Characteristics for Improving Processing Performance (트위스트 다이아몬드 와이어의 성능향상을 위한 특성평가에 관한 연구)

  • Park, Chang-Yong;Kweon, Hyun-Kyu;Peng, Bo;Jung, Bong-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.26-33
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    • 2016
  • In this study, a new method to develop a fixed diamond wire for silicon wafer machining by the multi-wire cutting method was developed. The new twist diamond wire has improved performance with high breaking strength and chip flutes structure. According to these characteristics, the new twist diamond wire can be used in the higher speed multi-wire cutting process with a long lifetime. Except the design of the new structure, the twist diamond wire is coating by electroless-electroplating process. It is good for reducing breakage and the falling-off of diamond grains. Based on the silicon material removal mechanism and performance of the wire-cutting machine, the optimal processing condition of the new twist diamond wire has been derived via mathematical analysis. At last, through the tensile testing and the machining experiments, the performance of the twist diamond wire has been obtained to achieve the development goals and exceed the single diamond wire.

Improvement of Productivity for the high carbon steel wire(0.75wt%C) through the Superhigh Speed Drawing (초고속 신선을 통한 고탄소강(0.75wt%C) 선재의 생산성 향상에 관한 연구)

  • Lee, Sang-Kon;Kim, Byung-Min;Lee, Sang-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1632-1636
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    • 2007
  • Generally, fine high carbon steel wire is produced using a multi-pass drawing process with speeds over 1000 m/min. The productivity of the wire drawing mainly depends on achieving the highest drawing speed without breaking the wire. In the multi-pass drawing, as the final drawing speed increases, the temperature rises several hundred Celsius. High temperature of wire increases the brittleness and leads to breaks. The objective of this study is to design pass schedule and wire drawing machine for superhigh speed. In the drawing experiment, it was possible to increase the productivity through the increase in final speed from 1100 m/min to 2000 m/min.

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Work limit Load Efficiency According to Splicing Method for Hand Spliced Wirerope Sling (스플라이스식 와이어로프 슬링의 편입법에 따른 사용하중한계효율)

  • Park, Jae-Suk;Han, Kyoung-Hun
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.70-74
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    • 2010
  • For each strand of wirerope sling, the international standards, ISO-8794, EN-13414 specify that the splice shall have five series of load carrying tucks. At least three of the load carrying tucks shall be made with the whole strand. And, the breaking force of the splice shall not be less than 70% or 80% of that of rope. But, There are no prescriptions for splicing types against different efficiency of each splicing type being used many workplace. In this study, analysis the work limit load efficiency according to variation of number of tucks and splicing types by experimental method As a result, the number of tucks 3+2 had the highest breaking efficiency.

A Billet Heat Transfer Modeling during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.863-868
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    • 2004
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

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On the Estimation of Ship's Approach Speed Limit to the Pier to Prevent Breaking of Mooring Rope (계류삭 파단 방지를 위한 선박의 한계치 접안 속력 추정에 관한 연구)

  • Kim, Dae-Jeong;Lee, Chun-Ki;Yim, Jeong-Bin
    • Journal of Navigation and Port Research
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    • v.42 no.6
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    • pp.388-394
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    • 2018
  • When a ship is berthing on the pier using a mooring rope, excessive ship speeds may cause accidents where mooring rope is cut off. In order to prevent the mooring rope from breaking, there is need to know the approach speed limit of the ship. The purpose of this study is to estimate the berthing speed limit of a ship to prevent mooring fracture. Focus will be made to when the speed of the ship is unknown. In this study, we propose a method and procedure for estimating the berthing-speed limit based on the theory of ship resistance and the elasticity of the mooring rope. This method was found to be effective as it was observed that the mooring rope cannot be broken when it is estimated that the berthing-speed of a 135K LNG vessel, IWRC, and $6{\times}36$ steel wire mooring rope. The method proposed in this study will significantly contribute to preventing actual accidents related to mooring lines.

Development of Prevention Apparatus for Short-Circuit Faults Using the Line Voltage Drop of Neutral Wire (중성선 선로 전압강하를 이용한 단락사고 방지용 보호장치 개발)

  • Kwak, Dong-Kurl;Kim, Jin-Hwan;Lee, Bong-Seob
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.12
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    • pp.1953-1958
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    • 2012
  • The major causes of electrical fire are classified to short circuit fault, overload fault, electric leakage and electric contact failure. The occurrence factor of the fire is electric arc or spark accompanied with such electric faults, specially short circuit faults. Earth Leakage Circuit Breaker (ELB) and Molded_case Circuit Breaker (MCCB), that is, Residual Current Protective Devices (RCDs) used on low voltage distribution lines cut off earth leakage and overload, but the RCD can not cut off electric arc or spark to be a major factor of electrical fire. As the RCDs which are applied in low voltage distribution panel are prescribed to rated breaking time about 30ms(KS C 4613), the RCDs can't perceive to the periodic electric arc or spark of more short wavelength level. To improve such problem, this paper proposes a prevention apparatus using the line voltage drop of neutral wire and some semiconductor switching devices. Some experimental tests of the proposed apparatus confirm the validity of the analytical results.

Fault Location Estimation Algorithm in the Railway High Voltage Distribution Lines Using Flow Technique (반복계산법을 이용한 철도고압배전계통의 고장점표정 알고리즘)

  • Park, Kye-In;Chang, Sang-Hoon;Choi, Chang-Kyu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.2
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    • pp.71-79
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    • 2008
  • High voltage distribution lines in the electric railway system placed according track with communication lines and signal equipments. Case of the over head lines is occurrence the many fault because lightning, rainstorm, damage from the sea wind and so on. According this fault caused protection device to wrong operation. One line ground fault that occurs most frequently in railway high voltage distribution lines and sort of faults is line short, three line ground breaking of a wire, and so on. For this reason we need precise maintenance for prevent of the faults. The most important is early detection and fast restoration in time of fault for a safety transit. In order to develop an advanced fault location device for 22.9[kV] distribution power network in electric railway system this paper deals with new fault locating algorithm using flow technique which enable to determine the location of the fault accurately. To demonstrate its superiorities, the case studies with the algorithm and the fault analysis using PSCAD/EMTDC (Power System Computer Aided Design/Electro Magnetic Transients DC Analysis Program) were carried out with the models of direct-grounded 22.9[kV] distribution network which is supposed to be the grounding method for electric railway system in Korea.

Automatic generation of higher level design diagrams (상위 수준 설계 도면의 자동 생성)

  • Lee, Eun-Choul;Kim, Kyo-Sun
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.42 no.11
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    • pp.23-32
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    • 2005
  • The automatic generation of circuit diagrams has been practically used in the HDL based design for decades. Nevertheless, the diagrams became too complicated for the designers to identify the signal flows in the RTL and system level designs. In this paper, we propose four techniques to enhance the roadability of the complicated diagrams. They include i) the transformation of repetitive instances and terminals into vector forms, ii) an improved loop breaking algorithm, iii) a flat tap which simplifies the two level bus ripping structure that is required for the connection of a bundle net to multiple buses, and iv) the identification of block strings, and alignment of the corresponding blocks. Towards validating the proposed techniques, the diagrams of an industrial strength design m generated. The complexity of the diagrams has been reduced by up to $90\%$ in terms of the number of wires, the aggregate wire length, and the area.

Design of Fuse-Link Structure & Fe-Ni Alloy Element's Shape to Increase an Interrupt Rating of a Semi-Enclosed Type Fuse (반밀폐형 퓨즈의 차단용량 상승을 위한 Fe-Ni 합금 가용체의 형상 및 퓨즈링크 구조 설계)

  • Kim, Seong-Ju;Kim, Doe-Hoon;Kang, Chang-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.5
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    • pp.644-650
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    • 2018
  • According to a miniaturization and integration of electric device, a little size of fuse satisfying the current carrying capacity as well as an explosive tolerance and current interrupt rating are required. Fe-Ni alloy is applied to decrease an oxidation of fuse elements. A resistance and T.C.R(temperature coefficient of resistance) of a fuse are analyzed by changing a content of Ni And full rated current I-T curve from 1A to 6.3A has been tested. In order to an explosive energy, a straight wire type is selected to reduce a fuse melting time. An interrupt rating test was conducted by changing a content of Ni and the optimal content of Ni is to be 40%.