• Title/Summary/Keyword: Brake stroke

Search Result 21, Processing Time 0.02 seconds

Electromagnetic Actuator with Novel Electric Brake for Circuit Breaker

  • Bae, Byungjun;Kim, Minjae
    • Journal of Magnetics
    • /
    • v.21 no.3
    • /
    • pp.340-347
    • /
    • 2016
  • At the stroke end of an electromagnetic circuit breaker, the high speed of the mover makes a huge impact at the contact point, which induces the rebound problem of the mover that causes a breaker failure. Thus, a speed reduction equipment is required to address such problems. This study suggests to use an electric brake reduces the speed at the end of the stroke. The proposed circuit breaker which adopts the electric brake has a variable speed reduction function such that the continued rebound phenomenon ceases to occur. The electric brake is designed by the Finite Element Method (FEM) and the circuit and motion equations are solved using Time Difference Method (TDM). The comparisons between the simulation and experiments demonstrated the usefulness and validity of this study.

A Study on the Development of Composite Brake System through Analysis of advanced Braking Performance Factors (제동성능 고급화 인자 분석을 통한 복합재 제동시스템 개발에 관한 연구)

  • Shim, J.H.;Shin, U.H.;Lee, J.H.;Hwang, S.R.;Yim, W.S.;Kim, B.C.;Lim, D.W.;Hyun, E.J.;Lee, J.M.;Kim, H.K.
    • Journal of Auto-vehicle Safety Association
    • /
    • v.12 no.1
    • /
    • pp.26-32
    • /
    • 2020
  • The luxury car market has been steadily growing for the last 10 years and it might keep expanding in the future. Furthermore, it is expected to be a very competitive market because luxury cars are considred to reflect the technology level of motor companies. For this reason, it is very important for motor companies to improve performances of luxury vehicles. However, it takes years for the companies to increase the technology level for the high performances. In this paper, we aim to analyze the technologies for high quality brake perfomances through investigation of two luxury vehicle models and develop a new high performance brake system. First, we found out a variety of effective factors for the high performances. Second, we conducted the brake performance analysis to figure out the relationship between brake effort and brake feeling. Finally, we develped the new brake system using carbon ceramic composite materials to satisfy the high quality brake performances.

EFFECT OF MIXTURE PREPARATION IN A DIESEL HCCI ENGINE USING EARLY IN-CYLINDER INJECTION DURING THE SUCTION STROKE

  • Nathan, S. Swami;Mallikarjuna, J.M.;Ramesh, A.
    • International Journal of Automotive Technology
    • /
    • v.8 no.5
    • /
    • pp.543-553
    • /
    • 2007
  • It is becoming increasingly difficult for engines using conventional fuels and combustion techniques to meet stringent emission norms. The homogeneous charge compression ignition(HCCI) concept is being evaluated on account of its potential to control both smoke and NOx emissions. However, HCCI engines face problems of combustion control. In this work, a single cylinder water-cooled diesel engine was operated in the HCCI mode. Diesel was injected during the suction stroke($0^{\circ}$ to $20^{\circ}$ degrees aTDC) using a special injection system in order to prepare a nearly homogeneous charge. The engine was able to develop a BMEP(brake mean effective pressure) in the range of 2.15 to 4.32 bar. Extremely low levels of NOx emissions were observed. Though the engine operation was steady, poor brake thermal efficiency(30% lower) and high HC, CO and smoke were problems. The heat release showed two distinct portions: cool flame followed by the main heat release. The low heat release rates were found to result in poor brake thermal efficiency at light loads. At high brake power outputs, improper combustion phasing was the problem. Fuel deposited on the walls was responsible for increased HC and smoke emissions. On the whole, proper combustion phasing and a need for a well- matched injection system were identified as the important needs.

A Study on Development of NC Press Brake with Automatic Bending Control System (자동 절곡제어장치에 의한 NC 절곡기 개발에 관한 연구)

  • 송충현;김경석;김성식;최정석
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.418-421
    • /
    • 2001
  • Press brake is used as bending and forming sheet metal in vehicle and many kind of industry. This paper deals with development of NC press brake based on high precision positioning device and software, which can be operated on personal computer. In this system, positioning device is used for controlling bending angle and operated by the developed software, which is database from material property, width and thickness of material. This study will make distribution in development of computer aided press brake.

  • PDF

Numerical Prediction of the Outer Diameter for SAW Pipes Formed by Press-Brake Bending (프레스-브레이킹 굽힘 공정을 이용한 SAW 후육강관의 외경 예측을 위한 해석적 연구)

  • Park, G.B.;Kang, B.K.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
    • /
    • v.25 no.2
    • /
    • pp.116-123
    • /
    • 2016
  • Press-brake bending is used to shape flat and thick plates into a targeted circular configuration without excessive localized thinning or thickening. A brake bending press called 'a knife press bending apparatus' has been widely adopted to manufacture thick, large and long pipe from initially thick plate. Submerged Arc Welded (SAW) pipes are also produced by employing press-brake bending. These pipes are mainly used for oil, natural gas and water pipelines. The principal process variables for press-brake bending can be summarized as stroke of the press-brake knife, the distance between both roll in the lower die, and the feeding length of the plate. Many combinations of these process variables are available, thus various pipe diameters can be realized. In the current study, a series of repetitive numerical simulations by feeding a thick plate with initial thickness of 25.4mm were conducted with the consideration of elastic recovery. Furthermore, an index for SAW pipe production is proposed which can be widely used in industry.

An Experimental Study on Combustion and Emission Characteristics of a CI Diesel Engine Fueled with Pentanol/Diesel Blends (압축착화 디젤엔진에서 펜탄올/경유 혼합유의 연소 및 배기 특성에 관한 실험적 연구)

  • JAESUNG KWON;BEOMSOO KIM;JEONGHYEON YANG
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.35 no.1
    • /
    • pp.97-104
    • /
    • 2024
  • In this study, combustion experiments were conducted to assess engine performance and exhaust gas characteristics using four blends of 1-pentanol and diesel as fuel in a naturally aspirated 4-stroke diesel engine. The blending ratios of 1-pentanol were 5, 10, 15, and 20% by volume. The experiments were carried out under four different engine torque conditions (6, 8, 10, and 12 Nm) while maintaining a constant engine speed of 2,000 rpm for all fuel types. The results showed that the use of 1-pentanol/diesel blended fuel generally led to a decrease in brake thermal efficiency, attributed to the low calorific value of the blend and the cooling effect due to the latent heat of vaporization. Additionally, both brake specific energy consumption and brake specific fuel consumption increased. However, the use of the blended fuel resulted in a general decrease in NOx concentration, a decrease in CO concentration except some conditions, and a reduction in smoke opacity across all conditions.

Position Sensorless Control of PMSM Drive for Electro-Hydraulic Brake Systems

  • Yoo, Seungjin;Son, Yeongrack;Ha, Jung-Ik;Park, Cheol-Gyu;You, Seung-Han
    • Journal of Drive and Control
    • /
    • v.16 no.3
    • /
    • pp.23-32
    • /
    • 2019
  • This study proposed a fault tolerant control algorithm for electro-hydraulic brake systems where permanent magnet synchronous motor (PMSM) drive is adopted to boost the braking pressure. To cope with motor position sensor faults in the PMSM drive, a braking pressure controller based on an open-loop speed control method for the PMSM was proposed. The magnitude of the current vector was determined from the target braking pressure, and motor rotational speed was derived from the pressure control error to build up the braking pressure. The position offset of the pump piston resulting from a leak in the hydraulic system is also compensated for using the open-loop speed control by moving the piston backward until it is blocked at the end of stroke position. The performance and stability of the proposed controller were experimentally verified. According to the results, the control algorithm can be utilized as an effective means of degraded control for electro-hydraulic brake systems in the case that a motor position sensor fault occurs.

Investigation of the Combustion and Emission Characteristics of 1-Octanol/Diesel Fuel Blends in a Direct Injection Diesel Engine (직분사 디젤 엔진에서 1-옥탄올/경유 혼합 연료의 연소 및 배기 특성 연구)

  • CHEOL-OH PARK;JEONGHYEON YANG;BEOMSOO KIM;JAESUNG KWON
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.34 no.1
    • /
    • pp.69-76
    • /
    • 2023
  • An experimental study was conducted on a 4-stroke direct injection diesel engine to examine the combustion and emission characteristics of 1-octanol/diesel fuel blends. The concentration of 1-octanol in the fuel blends was 10%, 30%, and 50% by volume. Experiments were conducted by varying the engine torque from 6 Nm to 12 Nm at the same engine speed of 2,700 rpm. Results showed that the fuel conversion efficiency increased as the 1-octanol proportion increased under most experimental conditions. However, the brake specific fuel consumption increased due to the relatively low lower heating value of 1-octanol. The smoke opacity and the concentrations of NOx and CO emissions generally decreased with brake mean effective pressure as the 1-octanol proportion increased. On the other hand, the unburned hydrocarbon concentration increased with an ascending ratio of 1-octanol.

Design of Switch Mechanism of Electric Contact Using Double Scotch Yoke Mechanism (이중 스카치 요크 기구를 이용한 접점 개폐 메커니즘의 설계)

  • Yang H.I.;Ahn K.Y.;Jeong K.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.10a
    • /
    • pp.804-807
    • /
    • 2005
  • In this paper, a double scotch yoke mechanism for moving simultaneously the fixed contact and moving contact of a gas circuit brake, is proposed and designed to improve the breaking characteristics of the circuit breaker. Firstly, the design parameters of the scotch yoke are kinematically determined from the desired design condition of the circuit breaker. Next, the stroke curve of the moving contact is designed by considering the design parameter and the specified opening characteristics of electric contacts. Based on the scotch yoke and stroke curve, the dynamics of the electric contacts is analyzed using ADAMS model of switch mechanism.

  • PDF

Study on Development of Flexible Pad for High Speed Train Disk Brake (고속철도 디스크 브레이크의 유연 패드 개발에 대한 연구)

  • Lee, Min-Gyu;Kim, Joo-Yong;Kim, Jae-Min;Yang, Young-Min;Kim, Sang-Ho;Cho, Chong-Du
    • Journal of the Korean Society for Railway
    • /
    • v.14 no.2
    • /
    • pp.100-108
    • /
    • 2011
  • This paper investigates the structural stability and reliability on improving performance of flexible brake pad used in high speed train. To this end, an improved model of flexible pad was obtained through structural analysis. Brake pad specimens were subjected to modal, stroke and endurance tests to examine the dynamic characteristics and mechanical stability. The hot spot generation with increasing rotational speed was observed on chassis dynamometer equipment and then the structurally uniform contact between the disc and pad was achieved. The temperature distribution of flexible pad was measured using the infrared camcorder. Hence, the proposed flexible pad showed the better structural stability and thermal energy emission.