• Title/Summary/Keyword: Brake judder

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A Study for High Speed Judder Evaluation on Brake System (제동 시스템에서 고속 저더 개선 평가에 관한 연구)

  • Kim, Seonghwan;Cho, Sungsun;Lee, Junghwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.6
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    • pp.485-494
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    • 2013
  • This paper deals with experimental evaluation methods for high speed judder on the brake-caliper system. Firstly, two types of brake caliper systems due to the wheel vibration was evaluated. Secondly, the high-speed judder of the brake was also investigated using the subjective rating evaluation in the high-speed road test. These experimental evaluations were carried out by changing the materials of brake pad and the specifications of the brake-corner module. Based upon the test results, a new specification of the brake pad, $15{\times}5$ vertical chamfer, was proposed. The new brake pad showed 3 points, 60 %, improvement in the subjective-rating evaluation comparing with conventional one. Besides, we need to decide properly with judder characteristic of pad material and have to carefully take into consideration other design parameters; caliper, disc, and the braking performance, durability, squeal noise.

Brake Judder due to Disc Run-out (디스크 런아웃에 기인한 브레이크의 저더 진동)

  • Shin, Bum-Sik;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.223-228
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    • 2006
  • Brake judder of an automotive vehicle is defined as an abnormal vibration of low frequency during braking. Under the assumption that judder occurs due to disc run-out and is a resonance phenomenon with a specific parts of the automobile, computational simulations using SAMCEF software were performed in this paper. The results show that the stabilizer of the car is a possible part which makes the judder vibration due to resonance. And initial braking velocity, the magnitude of run-out, and the friction coefficient between disk and pad are the influential factors to the brake judder.

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Sensitivity Analysis of Transfer Mechanism to Brake Judder (브레이크 저더에 대한 전달계 민감도 해석)

  • Sim, Kyung-Seok;Park, Tae-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.401-406
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    • 2011
  • The abnormal vibration from the BTV(Brake Torque Variation) and DTV(Disc Thickness Variation) is transferred to the suspension and steering system during braking. In this paper, judder simulation is carried out using multi-body dynamic analysis program to analyze the relation of the judder and transfer mechanism which is composed of the suspension and steering system. In order to analyze the brake judder transfer system, the full vehicle model was composed with rigid body, non-linear bushing, non-linear constraints and joints. Full vehicle model analysis was compared by actual vehicle judder test and sensitivity analysis of the suspension system is carried out.

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Analytical Study in Brake Judder Reduction of Medium Bus (중형 버스의 브레이크 저더 현상 개선에 대한 해석적 고찰)

  • 이계섭;서권희;국종영;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.148-156
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    • 2001
  • Brake judder, one of low Sequency vibrations in brake system is determined by the excitation of Brake Torque Variation (BTV). The largest contributor to BTV is disc thickness variation. In this study, the static loads of brake torque at Suspension Mounting Points (SW) are obtained by the quasi-static analysis using DADS. The dynamic loads with frequency of BTV at SW are derived from correlation between forced vibration analysis with static loads and brake test results. And the accelerations at steering wheel were analyzed by forced vibration analysis with dynamic loads using commercial finite element program MSC/NASTRAN so that vibration characteristics of vehicle due to brake judder were investigated. Reliability of analysis results was verified through comparing the brake test results. Also, a parametric study with natural frequencies of frame, such as the 1st torsional mode and 1st bending mode, was conducted to reduce vibration amplitudes. As a result we could detect frame natural frequency conditions to improve vibration characteristics and obtained the frame model to reduce vibration amplitude.

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Implementation of the portable brake judder measurement system by use of the Labview (LabView를 이용한 휴대형 브레이크 저더 측정 시스템 구현)

  • Shin, Dong-Uk;Kim, Sun-Hyung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.3
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    • pp.569-574
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    • 2008
  • In Because DTV comes to origin of car body shock or brake pedal flutter occurrence in car. This in development of measurement device that can examine this in driver protection dimension or at production early sending of goods visual point purpose of this study have. In this paper, I developed portable Brake Judder measurement system by use of the DTV.

Brake Juder Analysis for Small Size Bus

  • Kim, Jin-soo;Suh, Eun-Suk
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.2
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    • pp.31-37
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    • 2001
  • In this paper, a method to improve judder by changing the front and rear wheel brake force distribution ratio was proposed. ADAMS, a commercial dynamic analysis software was used to model a small size bus and its modeling procedure was explained. By using the ADAMS vehicle model, the judder phenomena of the small bus were analyzed, and based on analysis results, the validity of the improvement method was proposed. Also in order to lessen the problem jubber sensitivity analysis and test results were proposed.

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Modeling and Analysis of Brake Judder of Middle Size Bus (중형 버스의 브레이크 저더 모델링 및 해석)

  • 강희용;양성모;김종규;한갑수;이동헌
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.489-494
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    • 2000
  • In the high speed driving conditions, the vibrational phenomena with relation to chassis system are becoming more important factors in chassis design and development. In this paper Commercial Dynamic program is used to model middle size bus for brake judder phenomenon. To verify the effects of a body structure in brake judder, body structure is modeled in flexible. Also mode shapes and frequencies are obtained from Commercial FEA program in the same condition of experimental test. The simulation results are compared to the experimental results and summarized

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Characteristics of Aggression and Brake Judder by Different ZrSiO4 Particle Size (지르콘 입도 크기에 따른 디스크 공격성과 브레이크 져드 특성)

  • Lee, GirHyoung;Kang, KukHyoun;Lee, DongKyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.144-151
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    • 2014
  • Recently, according to the advances of vehicle manufacturing technology and the fuel-efficient vehicles, the weight of the vehicle body has been reduced and quietness of the vehicle has been increased. So that, as the emotional qualities of cars, such as NVH, are emphasized in recent years. Also required to be established of the effective measure for brake Judder. The Judder was caused by the increase in DTV by the uneven thermo metamorphosis of brake disc and the partial abrasion of disc. In this study, the disc aggression by friction materials was confirmed and the improving methods of friction materials in connection with the abrasive characteristics reviewed of $ZrSiO_4$ each particle size(under $3{\mu}m$, $5{\sim}10{\mu}m$ and over $15{\mu}m$). In addition, the study is institute make use of limit for $ZrSiO_4$ raw-material particle size and vol% in friction materials. At the result, the optimum size of $ZrSiO_4$ particles was confirmed about 5 to $10{\mu}m$.

Test and Diagnostics Methods for Judder Vibration of the Brake System (자동차 제어장치의 져더 진동 측정 및 진단 방법)

  • 강태원;임상규
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.613-620
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    • 1999
  • Brake judder{or cold judder) caused by the disc thickness variation(DTV) is investigated experimentally, This cold judder is often perceived by steering wheel vibration, brake pedal pulsation, and vehicle body vibration. In this paper, how the DTV profile affects the vibration characteristics of vehicle body is shown by order tracking analysis(OTA) and operational vibration analysis(OVA) The tri-axial vibrations are measured at the knuckle, lower rm, and the body side of the lower arm. Also, measured are the wheel speed and the detail DTV profile. The interpretations of OTA results in three directions of tested vehicle indicate the relative importance in the contribution of the run-out and the DTV to the judder vibration. Also, the OVA results show the prominent vibration amplitude of the lower arm in the direction of the vehicle movement. in which the second order of wheel speed is dominant. These results could be used to diagnose the judder problem and to establish the correction methods.

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Optimal Design of Ventilated Disc Brake Rotor (벤틸레이티드 디스크 브레이크 로터의 최적설계)

  • Lee, Su-Gi;Seong, Bu-Yong;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.593-602
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    • 2000
  • The shape optimization is performed to minimize the judder of ventilated disc brake rotor that is induced by the thermal deformation of the disc. A three-dimensional finite element is developed to analyze the coupled system of temperature and displacement field, and the thermal conductivity and mechanical stiffness matrices are simultaneously taken into account. To reduce computing time, an equivalent heat transfer rate is introduced approximating the heat transfer rate on the disc surface. A deformation factor is introduced to describe the thermal deformation causing the judder. The deformation factor is chosen as an objective function in the optimization process. Consequently an optimum design is then performed minimizing the deformation factor with the design variables of the shape of the disc. The optimum design procedure presented in this study is proven to be an effective method of minimizing the judder, and it reduces the thermal deformation by 23% of the initial geometry.