• 제목/요약/키워드: Bond Coating

검색결과 310건 처리시간 0.032초

Lifetime Performance of EB-PVD Thermal Barrier Coatings with Coating Thickness in Cyclic Thermal Exposure

  • Lu, Zhe;Lee, Seoung Soo;Lee, Je-Hyun;Jung, Yeon-Gil
    • 한국재료학회지
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    • 제25권10호
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    • pp.571-576
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    • 2015
  • The effects of coating thickness on the delamination and fracture behavior of thermal barrier coating (TBC) systems were investigated with cyclic flame thermal fatigue (FTF) and thermal shock (TS) tests. The top and bond coats of the TBCs were prepared by electron beam-physical vapor deposition and low pressure plasma spray methods, respectively, with a thickness ratio of 2:1 in the top and bond coats. The thicknesses of the top coat were 200 and $500{\mu}m$, and those of the bond coat were 100 and $250{\mu}m$. FTF tests were performed until 1140 cycles at a surface temperature of $1100^{\circ}C$ for a dwell time of 5 min. TS tests were also done until more than 50 % delamination or 1140 cycles with a dwell time of 60 min. After the FTF for 1140 cycles, the interface microstructures of each TBC exhibited a sound condition without cracking or delamination. In the TS, the TBCs of 200 and $500{\mu}m$ were fully delaminated (> 50 %) within 171 and 440 cycles, respectively. These results enabled us to control the thickness of TBC systems and to propose an efficient coating in protecting the substrate in cyclic thermal exposure environments.

인공해양환경에서 Arc Thermal and Plasma Arc Spray 공법이 적용된 Zn 코팅 강재의 내식성능 평가에 관한 연구 (Study on Corrosion Resistance Performance of Zn Coating Applied by Arc Thermal and Plasma Arc Spray Process in Artificial Ocean Water)

  • 잔 낫;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2020년도 봄 학술논문 발표대회
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    • pp.83-84
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    • 2020
  • In present study, we have deposited the Zinc coating using arc thermal spray and plasma arc spray processes onto the steel substrate and durability of the deposited coating was evaluated. The bond adhesion result shows that plasma arc sprayed Zn coating exhibited higher in its value compared to arc thermal spray. SEM shows that Zn coating deposited by plasma arc process is more compact, less porous and adherent compare to arc spray process. The corrosion resistance properties are evaluated in artificial ocean water solution with exposure periods. EIS results show that total impedance at 0.01 Hz of plasma arc sprayed coating is higher than arc thermal spray owing to the compact and less porous morphology. It is concluded that plasma arc sprayed Zn coating is better than arc thermal spray process.

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국내 아스팔트 콘크리트 포장용 택코팅제의 기초물성 평가 (Evaluation of Domestic Tack-Coating Material's Properties for Asphalt Concrete Pavement)

  • 이재준;김승훈;임재규;한종민;이광준
    • 한국도로학회논문집
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    • 제16권6호
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    • pp.121-128
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    • 2014
  • PURPOSES : The objective of this study is to evaluate the tack-coating material's properties using the bitumen bond strength(BBS) test and damping test as function of changed curing times. In this study, bonding strength tests were performed according to the curing time of tack coating materials. METHODS : In order to investigate bonding characteristic of tack coating materials, the Pneumatic Adhesion tensile Testing Instrument(PATTI) device is used to measure the bond strength between the tack coating materials and aggregate substrate based on the AASHTO TP-91. Also, damping test as in situ test was used to determine an appropriate traffic openting time for construction vehicle. Four different tack-coating materials were used in this study. The BBS tests were performed a one hour curing and testing temperatures of $5^{\circ}C$, $15^{\circ}C$, and $25^{\circ}C$. Damping test was conducted at 30min, 60min, 90min, and 120 min of curing times with temperatures of $20^{\circ}C$ and $30^{\circ}C$. RESULTS and CONCLUSIONS : The BBS test results show various bond strength as function of tack coat materials. At the same testing condition, A tack coat material shows almost two times higher than D tack coat materials although both materials are satisfied the criteria of material's physical properties. Also, Dampting test results shows similar trend with BBS test result. The damping test result was significantly changed as function of tack coat materials. Based on this study, the tack coating material's curing time is very important. Therefore, both curing time and the bond strength's characteristic has to be considered in standard specification.

표면처리된 복합레진에 대한 수리용 레진의 결합강도에 관한 연구 (A STUDY ON THE BOND STRENGTH OF REPAIR RESIN TO THE SURFACE TREATED COMPOSITE RESINS)

  • 강현숙;최호영
    • Restorative Dentistry and Endodontics
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    • 제20권2호
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    • pp.487-507
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    • 1995
  • Composite resin repair requires strong bond strength between the new and old materials. The objective of the current study was to identify the optimal treatments for sufficient bond strengths. Bondings between same kinds of materials and cross bondings using chemical curing composites and light curing composites were tested. Surface treatments included the methods of sand-blasting, acid etching and coating of bonding agent. Seven kinds cases of combinations from three kinds of methods were experimented and compared with a control group of which surfaces were highly polished. Measurements of shear bond strength and observations of surface morphologic changes using a scanning electron microscope were done. Following conclusions were drawn : 1. The highest bond strength among composite resins were exhibited by the treatment of the sand-blasting and the coating of bonding agent. 2. Acid etched surfaces showed the lowest bond strength. Bond strengths obtained from experimental groups including acid etching were lower than those obtained from same kinds of experimental groups without acid etching. 3. Simple method of the coating of bonding agent produced the slightly increased bond strength on chemical curing composite and reduced bond strength on light curing composite. 4. Bonding surfaces of chemical curing composite resin showed slightly higher bond strengths than light curing composite resin, however significant differences were not confirmed statistically. 5. More significant irregular surfaces were created by sand-blasting method than acid etching method. 6. A principal component of fillers of both resins was silicon. Acid etching method produced the seperations and degradations of fillers, these were significant on light curing composite resins which containing barium fillers.

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접착층의 두께가 용사 열차폐 코팅의 열응력에 미치는 영향 (Effects of the Thickness of Bond Coating on the Thermal Stress of TBC)

  • 김형남;최성남;장기상
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.228-231
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    • 2000
  • Based on the principle of complementary energy an analytical method is developed for determining thermal stress distribution in an thermal barrier coating. This method gives the stress distributions which satisfy the stress-free boundary conditions at the edge. Numerical examples are given in order to verify the method and to investigate the thickness effects of the ZrO$_2$-8wt%Y$_2$O$_3$ top coat on the integrity of thermal barrier coating consisted of IN738LC substrate and MCrAlY bond coat.

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경사화 두께를 갖는 열차폐 코팅의 열적 내구성 평가 (Evaluation of Thermal Durability for Thermal Barrier Coatings with Gradient Coating Thickness)

  • 이승수;김준성;정연길
    • 한국산학기술학회논문지
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    • 제21권8호
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    • pp.248-255
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    • 2020
  • 경사화 두께를 갖는 열차폐 코팅의 열적 내구성과 열적 안정성에 대한 코팅층 두께의 영향을 화염 열피로 시험과 열충격 시험을 통해서 조사하였다. Bond 층과 top 층은 각각 Ni-Cr계 상용 MCrAlY 분말과 상용 이트리아 안정화 지르코니아 (YSZ) 분말을 사용하여 니켈기지의 초내열합금 모재 (GTD-111)에 대기 플라즈마 용사법 (APS)으로 코팅층을 형성하였다. 1100 ℃의 화염으로 1429회 열피로 시험 후 bond 층이 일부 산화되고 top 층과 bond 층 계면에서 열화에 의한 산화층 (TGO)이 관찰되었으나, 코팅층 부위와 관계없이 균열이나 박리현상 없는 양호한 미세구조를 나타내었다. 1100 ℃ 열충격 시험결과, 37회 열충격 테스트 후 코팅층의 얇은 부위에서 박리가 시작되어 98회 시험 후 코팅층의 50% 이상이 박리되었으며, 코팅층의 두께가 얇게 형성된 부위는 코팅층이 두껍게 형성된 부위에 비해, top 층의 박리와 함께 bond 층의 산화가 많이 진행되었으며, 코팅층 두께가 상대적으로 두껍게 형성된 부위에서 열차폐 효과의 증가로 인해 bond 층의 내산화성과 열적 안정성이 우수한 것으로 나타났다.

EVA와 초조강시멘트를 사용한 폴리머 시멘트 슬러리 도장철근의 부착강도에 관한 연구 (A Study on the Bond Strength of Coated Rebar by Polymer Cement Slurry Made of EVA and Ultra High-Early Strength Cement)

  • 형원길;조영국
    • 콘크리트학회논문집
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    • 제27권6호
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    • pp.633-640
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    • 2015
  • 본 연구는 EVA와 초조강시멘트로 만든 폴리머 시멘트 슬러리(PCS)로 도장한 도장철근의 부착강도 개선에 영향을 미치는 PCS 도장재 배합에 관한 연구로 도장두께, 폴리머 시멘트비, 도장재의 양생재령을 변화시켜 배합을 설정하여 부착강도 시험을 실시하였다. 본 연구결과, PCS 도장철근의 부착강도는 거의 모든 배합에서 도장하지 않은 보통철근 및 에폭시철근에 비해 높은 부착강도를 나타냈는데 도장철근의 최대 부착강도는 보통철근에 비해 1.32배, 에폭시철근에 비해 1.38배 높게 나타났다. 도장두께는 대체로 얇은 도장두께인 $75{\mu}m$$100{\mu}m$에서 부착강도가 높게 나타났으며 폴리머 시멘트비에 따른 영향은 크게 나타나지 않았으나, 내구성면에서 폴리머 시멘트비를 80~100% 범위를 확보하는 것을 제안할 수 있었다. 또한 도장재의 양생재령에 있어서는 7일에서 가장 높은 부착강도를 나타냈으나, 재령 1일에 있어서도 보통철근과 에폭시철근에 비해 높은 부착강도를 보여 현장 시공성 측면에서 1일 재령을 제안 할 수 있었다.

Hydroxyapatite (HA)와 금속 분말 경사 코팅의 기계적 특성 및 생체 적합성 - 대기 열용사 경사코팅 - (The Mechanical Properties and Biocompatibility of Functionally Graded Coatings(FGC) of Hydroxyapatite(HA) and Metallic Powders - Functionally Gradient Coatings of Thermal Spray in Air-)

  • 김은혜;김유찬;한승희;양석조;박진우;석현광
    • 대한금속재료학회지
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    • 제47권1호
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    • pp.13-20
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    • 2009
  • This work presents functionally graded coatings (FGC) of hydroxyapatite (HA) and metallic powders on Ti-6Al-4V implants using plasma spray coating method. HA has been the most frequently used coating material due to its excellent compatibility with human bones. However, because of the abrupt changes in thermomechanical properties between HA and the metallic implant across an interface, and residual stress induced on cooling from coating temperture to room temperature, debonding at the interface occurs in use sometimes. In this work, FGC of HA and Ti or Ti-alloy powders is made to mitigate the abrupt property changes at the interface and the effect of FGC on residual stress release is investigated by evaluating the mechanical bond strength between the implant and the HA coating layers. Thermal annealing is done after coating in order to crystallize the HA coating layer which tends to have amorphous structure during thermal spray coating. The effects of types and compositional ratio of metallic powders in FGC and annealing conditions on the bond strength are also evaluated by strength tests and the microstructure analysis of coating layers and interfaces. Finally, biocompatibility of the coating layers are tested under ISO 10993-5.

Influence of nano alumina coating on the flexural bond strength between zirconia and resin cement

  • Akay, Canan;Tanis, Merve Cakirbay;Mumcu, Emre;Kilicarslan, Mehmet Ali;Sen, Murat
    • The Journal of Advanced Prosthodontics
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    • 제10권1호
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    • pp.43-49
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    • 2018
  • PURPOSE. The purpose of this in vitro study is to examine the effects of a nano-structured alumina coating on the adhesion between resin cements and zirconia ceramics using a four-point bending test. MATERIALS AND METHODS. 100 pairs of zirconium bar specimens were prepared with dimensions of $25mm{\times}2mm{\times}5mm$ and cementation surfaces of $5mm{\times}2mm$. The samples were divided into 5 groups of 20 pairs each. The groups are as follows: Group I (C) - Control with no surface modification, Group II (APA) - airborne-particle-abrasion with $110{\mu}m$ high-purity aluminum oxide ($Al_2O_3$) particles, Group III (ROC) - airborne-particle-abrasion with $110{\mu}m$ silica modified aluminum oxide ($Al_2O_3+SiO_2$) particles, Group IV (TCS) - tribochemical silica coated with $Al_2O_3$ particles, and Group V (AlC) - nano alumina coating. The surface modifications were assessed on two samples selected from each group by atomic force microscopy and scanning electron microscopy. The samples were cemented with two different self-adhesive resin cements. The bending bond strength was evaluated by mechanical testing. RESULTS. According to the ANOVA results, surface treatments, different cement types, and their interactions were statistically significant (P<.05). The highest flexural bond strengths were obtained in nano-structured alumina coated zirconia surfaces (50.4 MPa) and the lowest values were obtained in the control group (12.00 MPa), both of which were cemented using a self-adhesive resin cement. CONCLUSION. The surface modifications tested in the current study affected the surface roughness and flexural bond strength of zirconia. The nano alumina coating method significantly increased the flexural bond strength of zirconia ceramics.

저압용 역삼투압 중공사형막 제조시 코팅층의 결합력 향상을 위한 연구 (A study on enhancing the bond strength of coating layer with support in preparation of low-pressure RO hollow fiber membranes)

  • 염충균;최정환;이정민;이정빈
    • 멤브레인
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    • 제11권2호
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    • pp.83-88
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    • 2001
  • 본 연구에서 상업용 폴리설폰 한외여과 중공사막을 지지체로 사용하여 저압 정수용 역삼투압막 제조시 막표면에서 feed의 큰 전단응력에 견딜 수 있도록 도포층과 지지층의 결합력을 증가시키는 전처리 방법을 확립하였다. 확립한 전처리 공정에서 지지막과 친화력이 좋으면서 도포층을 이루는 반응물과 반응성이 있는 글루탈알데히드와 촉매역할을 하는 염산 혼합 수용액으로 지지막을 전처리하면 이들 글루탈알데히드는 지지막 표면 및 기공 벽에 균일하게 분포되어 이후 표면중합법에 의해 형성된 도포층을 이루는 일부 반응물과 화학적으로 결합 되어 지지체와 도포층간에 강한 결합력을 제공한다. 전처리공정 없이 제조한 중공사 역삼투압막은 투과 후 5시간 이내에 feed의 큰 전단응력에 의해 도포층의 분리 파괴가 일어났으나 본 연구에서 확립한 방법으로 전처리하여 제조한 중공사막은 장시간 사용에도 우수한 막성능이 지속되었다.

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