• Title/Summary/Keyword: Bolt Inspection

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Abnormality Detection Method of Factory Roof Fixation Bolt by Using AI

  • Kim, Su-Min;Sohn, Jung-Mo
    • Journal of the Korea Society of Computer and Information
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    • v.27 no.9
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    • pp.33-40
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    • 2022
  • In this paper, we propose a system that analyzes drone photographic images of panel-type factory roofs and conducts abnormal detection of bolts. Currently, inspectors directly climb onto the roof to carry out the inspection. However, safety accidents caused by working conditions at high places are continuously occurring, and new alternatives are needed. In response, the results of drone photography, which has recently emerged as an alternative to the dangerous environment inspection plan, will be easily inspected by finding the location of abnormal bolts using deep learning. The system proposed in this study proceeds with scanning the captured drone image using a sample image for the situation where the bolt cap is released. Furthermore, the scanned position is discriminated by using AI, and the presence/absence of the bolt abnormality is accurately discriminated. The AI used in this study showed 99% accuracy in test results based on VGGNet.

Fatigue Durability Evaluation of Refraction Expansion Joints (굴절형 신축이음장치의 피로내구성 평가)

  • Na, Jun-Su;Lee, Ta;Han, Eui-Seok;Sung, Won-Kyu;Lee, Jong-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.6
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    • pp.10-15
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    • 2017
  • The refraction expansion joints have been newly developed by complementing the problems of shock, noise, replaceability, displacement in the direction perpendicular to bridge, vertical difference, which are problems of existing expansion joints. The Refraction expansion joints are characterized by continuous surfaces with small impact and low noise. The behavior of the Refraction expansion joints performs the bridge expansion behavior by rotation of the link. In the rotational behavior of the link, the bolt is the central axis of the behavior. Therefore, it can be said that the durability of the bolt is very important. However, the theoretical and experimental verification of the bolt durability of the Refraction expansion joint is lacking. In this paper, to verify the fatigue durability of the bolt, test specimens with a 300 mm Refraction expansion joint were fabricated. A strain gauge dedicated to the bolt was installed inside the manufactured test specimen bolt. The test method was applied in accordance with KS F 4425. The fatigue durability of the bolts assembled inside the diaphragm expansion joint was confirmed by the repeated fatigue test of 2,000,000 cycles.

A case study on the bolt failure of the moving parts of a marine diesel engine (선박용 디젤기관의 운동부 볼트 손상사례에 대한 연구)

  • Kim, Jong-Ho;Lee, Jae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.118-124
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    • 2017
  • To investigate and analyze the cause of the failure of the connecting rod bolt and the crank pin bearing bolt of the diesel engine of this study, the following results were obtained through site surveying, the investigation of literature referring to similar failures, testing and inspection of the fracture surface, and the experience of the researchers. The fractured crank pin bearing bolt of the diesel engine is estimated to be damaged later than the connecting rod bolt. From the shape of fracture surface, it is evident that the failed connecting rod bolt is fractured by fatigue failure due to abnormally repeated loads (e.g. loosening of the connecting bolt, etc.), and is not failed by brittle fractures due to the impact load. The surface of the U-nut on the fractured connecting rod bolt has been worsening due to the improper use of lubricant (agent for prevention of thread fixing) and no usage of separating the each connecting rod on each cylinder. Moreover, there is the possibility that those poor surface conditions of the fractured connecting rod bolt have affected the failure of the connecting rod bolt of the main engine. And it could be assumed that the mechanical characteristic and manufacturing process of the failed connecting rod bolt and crank pin bearing bolt, which were made by a domestic company, conform to the design requirements for those bolts.

Verification on the Compressive Behavior of Corrugated Steel Plates due to Details of Bolted Lap Joint (압축하중을 받는 파형강판 연결부 상세에 따른 구조거동 분석)

  • Oh, Hong Seob;Nam, Ki Wook
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.9-17
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    • 2012
  • This study is dealt with the experimental seam strength of deep corrugated steel plate which is used as underpasses, storm sewers and other buried applications. The soil-metal structure using deep corrugated plate should be sufficient to ensure safety for compressive loading. The experimental and theoretical results on the seam strength are accumulated enough to take the design guideline, even if the seam strength at the bolt connected lap joint in construction site can be varied depending on the connection detailing and the thickness of plate. In this study, compressive behavior of bolted lap jointed plates using various connection detail such as gasket, slot hole, washer was experimentally analyzed. From the test, failure pattern with an increases in the thickness of specimens was changed from plate bearing to bolt shearing. In case of thicker plates than 6.0mm, the structural performance of lap joint using gasket and slot hole is more effective than it of the plate adopted washer.

An Experimental Study on Development Connection System of Concrete Barrier in Modular Bridges (조립식교량의 콘크리트 방호울타리 연결시스템 개발을 위한 실험적 연구)

  • Jung, Ho Sung;Lee, Sang Seung;Choi, Jin Woong;Kim, Tae Wan;Park, Sun Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.2
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    • pp.49-57
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    • 2012
  • Recently, in field of bridge construction, modular technology has been studied to reduce construction period. However, main stream of the study is limited to the pier, girder and deck of bridge, which are huge or main members. Studies on incidental facilities like concrete barrier is out of sight. Thus, in this study, connection system of concrete barrier was developed to apply to modular bridges and static experiment was performed in order to verify structural capability of proposed system. Variables of experiment are composed of bolt direction such as vertical and horizontal. The experimentation due to the designed variables was conducted by comparison with a standard concrete barrier, which is a traditional barrier. As a result, vertical joint way of the bolt showed nearly identical structural performance and healthy to standard specimen's. it can be applied to modular bridges.

Evaluation on the Behavior of Slip Critical Joints with TS High Strength Bolts Subjected to a Size of Bolt Holes (볼트 구멍 크기에 따른 TS 고력볼트 접합부 거동 평가)

  • Lee, Hyeon Ju;Kim, Kang Seok;Nah, Hwan Seon;Lee, Kang Min;Kim, Hyun Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.136-143
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    • 2011
  • The oversized and slotted holes are frequently required for the built-up in construction sites. The foreign provisions specify the reduction of the slip load subjected to the size of bolt holes and the direction of load. There are no domestic building codes and researches on the bolt holes. Therefore, it is necessary to evaluate a change of joint strength quantitatively according to the bolt-hole size and surface condition by means of experiment. This study was conducted to evaluate the slip load subjected to the size of bolt holes, and measured on a change of clamping force of high strength bolts during 168 and 800 hours to analyze the trend of relaxation after fastening bolts. Torque shear bolts defined on KS B 2819 was used for the specimen. Test results exhibit that the variation on the slip load of the others was below 10% by contrast with the standard hole and the highest rate of relaxation was 2.66% of the initial clamping force at the case of the long-slotted hole of 2.5D.

An Experimental Study on the Bolted Connection Fatigue Capacity of Corrugated Steel Plates (파형강판 볼트 이음부의 피로성능에 관한 실험적 연구)

  • Oh, Hong-Seob
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.2
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    • pp.54-63
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    • 2014
  • Corrugated steel plate structure, which is built by assembling corrugated steel plate segments with bolts on site and filling the surroundings with quality soil, is widely used for buried structures as a eco-corridors, small bridges, and closed conduits. This experimental study is dealt with the static and fatigue performance of bolt connected corrugated steel plates under flexural loading. The experimental variables to verify the fatigue performance are bolt diameters and detailing of connection such as washer and the corrugation dimension of specimens has a $400{\times}150$ mm. The experimental ultimate strength of specimens under static loading was higher than the theoretical strength and all specimen failed by a bearing and tearing failure of bolt hole of upper plate. Therefore, a fatigue tests of specimens had 6.0mm and 7.0mm thickness was conducted in which the load range was up to 209kN and 516kN, respectively. From the fatigue test, failure patterns are changed from plate bearing and tearing which is a typical failure pattern of static failure to a bearing failure of plate and shear failure of bolt, and experimental fatigue limit at $2{\times}10^6$cycles is about 85MPa.

Evaluation of Shear Performance for CSB (Confined Socket Bolt) Shear Connector (CSB (Confined Socket Bolt) 전단연결재의 전단 성능 평가 )

  • Seung-Hyeon Hwang;Ju-Hyun Mun;Jong-Kook Hong;Jong-Cheol Jeon;Jae-Il Sim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.2
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    • pp.8-16
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    • 2023
  • This study evaluated a shear capacity of confined socket-bolt (CSB) shear connector developed for utilizing cast in placed pile (CIP) as a permanent underground wall. The push-out tests were performed in the specimens with different CIP types, CSB shear connector types, L/d, and concrete compressive strengths of concrete pile, and with or without waterproofing at interfaces between CIP and underground wall. Test results showed that the specimens with a H-shaped pile were fractured in the CSB shear connector, while the fracture concentrated in the concrete part of the specimens with a reinforced concrete pile was alleviated as the compressive strength of the concrete pile increased, resulting in the severe fracture of CSB shear connector. The maximum shear capacities of the specimens with high strength bolts and reinforcing bars used as CSB shear connector were approximately 1.22 and 1.20 times higher than those of the specimens with a H-shaped pile, respectively, and 1.10 and 1.16 times higher than those of the specimens with a reinforced concrete pile, respectively. Meanwhile, the maximum shear capacity was not significantly affected by the embedding length of the CSB shear connector and overlapping length of reinforcing bar. The predicted shear capacities calculated from the KDS standards were lower than the measured values of all specimens tested in this study.

A Development of the Side Inspection System for A Circularity Using 8 Side Mirrors Method (8각 미러에 의한 원형제품의 측면검사시스템 개발)

  • Lee, Kyu-Hun;Kim, Yong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.12
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    • pp.56-63
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    • 2008
  • In this study, a side inspection system for circular o-ring, bolt, plastic and gasket using 8 side mirrors has been developed. The system is comprised of a CCD camera, an illumination, the first 8 mirrors and the second 8 mirrors, and moreover the image processing algorithm for detecting three different type samples is developed. The effectiveness of this algorithm was experimentally verified with three different type samples, and the inspection process is completed within max 0.2 second by help of smart camera. It is envisaged that this inspection method for side inspection system of a circular will have a wide application in the future industry.

Experimental Approach and Simulation-Based Design of Eddy Current Sensors for Inspection of Vehicular Bolts (자동차용 볼트의 검사를 위한 시뮬레이션에 기반한 ECT 센서 설계 및 실험적특성)

  • Im, Kwang-Hee;Lee, Seul-Gi;Kim, Hak-Joon;Song, Sung-Jin;Woo, Yong-Deuck;Ra, Seung-Woo;Lee, Hyung-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.294-301
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    • 2015
  • Oil filters for vehicular parts are used under high and low temperatures as the engine is cooled, and defects can be generated with repeated changes in the operating environment and with changes in the shape, such as very high internal losses for the bolts. Visually checking for defects inside a bolt is impossible. Nondestructive evaluation methods such as eddy current testing (ECT) are recommended as a more effective way to examine inside a bolt and detect surface defects in a short amount of time. In this study, the fit bobbin coil eddy current probe was applied to checking the bolts. The bolt parameters were calculated by using a COMSOL analysis program to obtain parameters for professional interior design and fault diagnosis.