• Title/Summary/Keyword: Bogie Frame

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A STUDY ON THE AERODYNAMIC DRAG REDUCTION OF HIGH-SPEED TRAIN USING BOGIE SIDE FAIRING (고속열차 대차 측면 페어링 적용을 통한 공기저항 저감 연구)

  • Moon, J.S.;Kim, S.W.;Kwon, H.B.
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.41-46
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    • 2014
  • The aerodynamic drag of high-speed train has been calculated and the effect of bogie side fairing on the aerodynamic drag has been investigated. Computational Fluid Dynamics (CFD) simulation based on steady-state 3 dimensional Navier-Stokes equation has been conducted employing FLUENT 12 and the aerodynamic model of HEMU-430x, the Korean next generation high-speed train under development has been built using GAMBIT 2.4.6. Three types of bogie side fairing configuration, the proto-type without fairing, half-covered fairing to avoid the interference with the bogie frame and full-covered fairing have been adopted to the train model to compare the drag reduction effects of the bogie side fairing configurations and the numerical results yields that the bogie side fairing can reduce the aerodynamic drag of the 6-car trainset up to 7.8%. The aerodynamic drag coefficient of each vehicle as well as the flow structures around the bogie system have also been examined to analyze the reason and mechanism of the drag reduction by bogie side fairing.

Durability Evaluation of Welding Bogie Frame in Compliance with EN Standard (EN 규격에 준한 용접대차프레임의 내구성 평가)

  • Kim, Chul-Su;Kang, Ju-Seok;Ahn, Seung-Ho;Chung, Kwang-Woo;Cheon, Young-Suk;Park, Choon-Soo;Kim, Jae-Hong
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2230-2235
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    • 2008
  • As a consequence of the standardization process developing in Europe, on April 2005 the new European standard EN 13749 was issued by the European standardization body CEN. The norm EN 13749 standardizes and develops the requirements already present in UIC leaflets for test verifications and define all technical requirements for the acceptance process in order to achieve a complete satisfactory design of the bogie. The aim of the norm is to define the complete design process of new railway bogies. It includes design procedures, assessment methods, verification and manufacturing quality requirements. In this study, fatigue analysis of the bogie frame is investigated comparing different approaches between conventional methodology and simulation results based on the VPD(Virtual Product Development).

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Static load test and dynamic characteristics analysis of bogie and body structures of an oil tank (유조화차의 대차 및 구조체 하중시험과 동특성 해석 연구)

  • 홍재성;함영삼;백영남;오택열;김길동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.780-783
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    • 2003
  • In this study, As The Tae Yang Metal company manufactured oil tank inserts welding structure bogie, it is Contributed in stability security of freight car of oil tank through static load test, dynamic characteristics analysis. vibration performance test etc. to verify intensity of bogie frame & body structure

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Fatigue Strength Evaluation of Bogie Frame of Urban Maglev Train (도시형 자기부상열차 대차 프레임의 피로강도 평가)

  • Han, Jeong Woo;Kim, Heung Sub;Bang, Je Sung;Song, See Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.945-951
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    • 2013
  • This study evaluated the fatigue strength of the bogie frame of an urban maglev train through fatigue analysis, cumulative damage, and fatigue tests based on a proposed fatigue evaluation method. The results of FEM analysis in which various load combinations were adopted showed that all data were under the fatigue limit of a butt welded joint made of A6005 in a Goodman diagram. The cumulative fatigue damage was calculated at the highest level from a bolt connecting the area of the electromagnetic pole in the casting block; however, the total sum was evaluated as D=0.808 based on $1{\times}10^7$ cycles, which indicates that it did not exceed the failure criteria. In addition, the results of the fatigue testshowed that there was no crack at any position in the bogie frame, which corresponded to the results of fatigue analyses.

Evaluation of Impact Damage and Residual Compression Strength after Impact of Glass/Epoxy Laminate Composites for Lightweight Bogie Frame induced by Ballast-Flying Phenomena (도상자갈 비산에 의한 경량 대차프레임 적용 유리/에폭시 적층 복합재의 충격손상 및 충격 후 잔류압축강도 평가)

  • Goo, Jun-Sung;Shin, Kwang-Bok;Kim, Jung-Suk
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.109-115
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    • 2012
  • In order to evaluate the effect of structural degradation of a GFRP composite bogie frame due to ballast-flying phenomena, the impact test and residual compression test after impact was conducted for glass fiber/epoxy 4-harness satin woven laminate composites applied to skin part of a bogie frame. The impact test was performed using a instrumented impact testing system with energy levels of 5J, 10J, and 20J, and the impactor was designed to have various ballast shapes such as sphere, cube, and cone to consider the ballasted track environments. The residual compression strength was tested to evaluate the degradation of mechanical properties of impact-damaged laminate composites. The results showed that the damage area and the degradation of residual compressive strength after impact for laminate composites was increased with increase of impact energy for all ballast shapes, and was particularly most influenced by ballast shape of cone.

Automation of Fatigue Durability Analysis for Welded Bogie Frame Using a Multi-Agent Based Engineering Framework (멀티 에이전트 기반 엔지니어링 프레임워크를 이용한 용접대차틀 피로내구해석의 자동화)

  • Bang, Je-Sung;Han, Seung-Ho;Lee, Jai-Kyung;Park, Seong-Whan;Rim, Chae-Whan;Song, See-Yeob
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.4
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    • pp.308-320
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    • 2007
  • A multi-agent and web based engineering framework concerning the automation of fatigue durability analysis for welded bogie frame of railway vehicles is presented. Mostly, this kind of design or analysis includes complex workflow, huge amounts of information processing, and problem solving. Macro programs of I-DEAS, APDL of ANSYS, and in-house fatigue code are utilized for parametric geometry representation, automatic mesh generation, static stress analysis, fatigue durability analysis, post-processing, and data sorting. The engineering framework is implemented on the JADE. Since every task requires a fairly complex process and specialized knowledge, the multi-agent based framework is very useful to keep the independency among several disciplines or tasks and to use distributed hardware and software resources. All engineering programs are integrated by XML wrapper. Related database of the engineering framework and web based user interfaces are also developed. A parametric study is carried out to take into account the effect of geometrical change of transom support bracket on its cumulative fatigue damage. The developed engineering framework reduced remarkably the time and costs required in designing and solving engineering problems.

Study of the performance improvement solution and bogie structure of center guided type monorail (중앙 안내방식의 모노레일 대차 구조와 성능 향상 방안에 관한 연구)

  • Kim, Jae-Min;Kim, Myung-Su;Kim, Hak-Soo;Ko, Hyung-Keun;Kim, Kyung-Han
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1249-1254
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    • 2010
  • The bogie structure of center guided type monorail has been applied to Incheon Wolmi Eunha monorail at first in the world, and aluminum alloy material bogie is first ever introduced in Korea. Since bogie transfers vertical and horizontal loads to the track and guide rail as an essential system, its structure should have enough durability and secure excellent operation performance and ride quality. This study presents a suitable structure for center guided type monorail, a system combination method for bogie operation performance and riding quality, and a solution for better bogie frame durability.

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Manufacturing and Performance Test for Bogie System of Urban Maglev (도시형 자기부상열차의 주행장치시스템 제작 및 성능 시험)

  • Yu, Young-Don;Lee, Nam-Jin;Kang, Kwang-Ho;Lee, Won-Sang;Han, Hyung-Suk
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.590-596
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    • 2010
  • Maglev vehicles levitated and propelled by electromagnet as non-contact between vehicle and guide rail is environmentally friendly transport system which have many advantages like ride comfort and guide way construction costs. As a goal of commercial operation at Incheon International Airport in 2012, development of vehicle is underway and proto-vehicle is test running at KIMM. The maglev bogie system of proto-vehicle, like railway vehicle, has functions to support weight of vehicle, transfer force of brake and propulsion and improve ride comfort through insulation of vibration and improve curve negotiation capability. The main components of a bogie are two modules consisted of electromagnetic, frame and linear motor, two tie beams to connect two modules and steering system to improve curve negotiation capability. The purpose of this paper is to describe general specification, structure, manufacturing process, performance testing, ride comfort of proto-vehicle and bogie system.

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Lightweight Design of Brake Bracket for Composite Bogie Using Topology Optimization (위상 최적 설계를 통한 복합소재 대차프레임용 제동장치 브래킷의 경량화 연구)

  • Lee, Woo Geun;Kim, Jung Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.283-289
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    • 2015
  • In this study, the lightweight design of a brake bracket for a composite bogie was studied by considering two brake bracket models with thicknesses of 12t and 9t, respectively. For achieving this goal, finite element analysis and topology optimization were conducted. Firstly, the largest cross-sectional areas of the vertical and horizontal plates of the brake bracket were selected as the design variables. As the constraint, the Z-axis displacement of the brake bracket was increased by 2.5 units from the initial displacement value. The minimum volume fraction of the design regions was chosen as the objective function. The full model comprised a composite bogie frame and brackets attached together. However, to reduce the analysis time, 1D beam elements were used instead of the composite bogie frame by ensuring its equivalence with the full model. The result revealed that the weights of the 12t and 9t models of the brake bracket were reduced to 60 kg and 31 kg, respectively.