• Title/Summary/Keyword: Blast furnace dust

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Evaluation on Mechanical Performance and Chloride Ion Penetration Resistance of On-Site Shotcrete Made with Slurry-Type Accelerator (슬러리형 급결제를 활용한 현장적용 숏크리트의 역학적 성능 및 염해저항성 평가)

  • Kim, Hyun-Wook;Yoo, Yong-Sun;Han, Jin-Kyu;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.507-515
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    • 2018
  • The purpose of this research is to develop a slurry-type accelerator that contains various beneficial properties such as reduction of dust generation, lower alkalinity, early age strength development, etc., and uses such slurry type accelerator to produce high performance shotcrete that present excellent resistant against chloride ion penetration. In this work, shotcrete mixtures of 0.44 and 0.338 water-to-binder ratio (w/b) were produced at construction site using slurry-type accelerator. The mechanical properties and chloride ion penetration resistance of such shotcrete (including base concrete) were evaluated. According to the experimental results, the slurry-type accelerator was successfully used to produce both w/b 0.44 and 0.338 shotcretes. The 1 day and 28 day compressive strength of shotcrete were found to be closer to or higher than 10MPa and 40MPa, respectively. The w/b 0.338 shotcrete that used 40% replacement of blast furnace slag showed lower compressive strength than w/b 0.44 shotcrete without any mineral admixture at 1 day. However, the compressive strength with 40% blast furnace slag increased significantly at 28 day. Moreover, there was more than 50% increase in chloride ion penetration resistance with blast furnace slag, showing its strong potential for higher performance shotcrete application.

Status of EAF Dust Management in Taiwan (대만(臺灣)의 EAF 더스트(전기로(電氣爐) 제강소진(製鋼紹塵))의 처리(處理)에 관하여)

  • Chen, Wei-Sheng;Chou, Wei-Shan;Tsai, Min-Shing
    • Resources Recycling
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    • v.20 no.1
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    • pp.3-13
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    • 2011
  • Taiwan's annual steel production reached 21.29 million tons. EAF accounted for about half of this total, or 11.2 million tons in 2008. The other 10.09 million tons came from blast furnace and converter process methods. The annual EAF carbon steel production is about 9.76 million tons, and the quantity of dust generated from the EAF process is 160 thousand tons, or about 16kg of dust per ton of steel was produced. In 2009, there is Walez process for carbon steel EAF dust recycling, and the capacity is about 70,000 tons per year; and there is RHF/SAF process for stainless steel EAF dust, the capacity is 60,000 tons per year which is enough to treat stainless steel EAF dust in Taiwan. There are many new treatment facilities processes will be that introduced to recycle the EAF dust in the near future, these processes will perform smoothly and successfully in Taiwan. The estimation of recycled crude ZnO is about 90,000 tons each year. The recycling and upgrading crude zinc oxide will be the next important issue in Taiwn zinc and steel industry.

A Study on the Application of Landfill Liners with Stone Dust Sludge (석분슬러지를 이용한 쓰레기매립장 차수재의 적용성에 관한 연구)

  • Cho, Jae-Hyung;Yoon, Tae-Gook;Yeo, Byeong-Chul;Ahn, Sang-Ro;Chun, Byung-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.483-490
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    • 2005
  • At present around 50 companies have their own crushing plants, which manufacture rock into crushed sand, over around 350 different quarry throughout the nation. However, in most plants the stone dust sludge is left as it is in their plants so that they have difficulty to utilize. Furthermore, environmental pollution may be even caused due to dust generated when it is dried. Recycling is starting capturing the attention of the people working over the quarry due to the reasons described above. This research has studied in the quarters the usability as landfill liner of the stone dust sludge, which is industrial waste. We investigated what technological properties it would have after mixing the stone dust sludge with SM(sandy soil) first and then with blast furnace slag or reject ash, which is waste, and cement as the stabilizer. As the result of three tests; compacting test, strength test, and permeability test; to satisfy the regulatory guideline of the government that is the compress strength over 5 $kgf/cm^2$, the flexibility over 1 $kgf/cm^2$, and the permeability under $1.0{\times}10^{-7}cm/sec$ From this research, we could confirm that stone dust sludge would be used as waste landfill liner if it were mixed with other waste by the proper mixing ratio.

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Engineering Characteristics of Blast Furnace Slag Cement Mortar Using Chlorine Bypass System-Dust as Alkali Activator (Chlorine Bypass System-Dust를 알칼리 자극제로 사용한 고로슬래그 시멘트 모르타르의 공학적 특성)

  • Han, Min-Cheol;Lee, Dong-Joo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.235-244
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    • 2020
  • This study conducted a series of studies to offer a novel method of using CBS-dust that produced as by-product in the manufacture of cement. Four different contents of BS and CBS-dust were adopted for test parameters of this study. Mortar with 50% of W/B was fabricated. First, in the case of the fresh mortar, the flow decreased as the CBS-dust replacement rate increased, but the binder composition ratio BS 45% and 65% showed higher fl ow than Pl ain when repl acing CBS-dust 5%. In the case of air content, overall, the tendency was proportional to the CBS-dust replacement rate, and chloride tended to exceed the reference value at all replacement rates except for the CBS-dust 0% replacement. The compressive strength of the hardened mortar shows the resul t that the strength is improved when the CBS-dust is repl aced by 5% to 10%, and the CSH gel and structure formation is confirmed by microstructure analysis through the hydration reaction when the CBS-dust is replaced. Therefore, for a given condition CBS-dust is used as a early-strength admixture in a concrete secondary product that uses a large amount of admixture without reinforcing bars it can be an effective method for enhancing the strength of concrete as an alkali activator.

Estimation of the Compressive Strength of the Concrete incorporating Mineral Admixture based on the Equivalent Age Method (등가재령방법에 의한 혼화재 종류별 콘크리트의 압축강도 증진해석)

  • Han, Min-Cheol;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.1 s.23
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    • pp.71-77
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    • 2007
  • This paper is to investigate the effect of the curing temperature on strength development of concrete incorporating cement kiln dust(CKD) and blast furnace slag (BS) quantitatively. Estimation of the compressive strength of the concrete was conducted using the equivalent age equation and the rate constant model proposed by Carino. Correction of Carino model was studied to secure the accuracy of strength development estimation by introducing correction factors regarding rate constant and age. An increasing curing temperature results in an increase in strength at early age, but with the elapse of age, strength development at high curing temperature decreases compared with that at low curing temperature. Especially, the use of BS has a remarkable strength development at early age and even at later age, high strength is maintained due to accelerated pozzolanic activity resulting from high temperature. Whereas, at low curing temperature, the use of BS leads to a decrease in compressive strength. Accordingly, much attention should be paid to prevent strength loss at low temperature. Based on the strength development estimation using equivalent age equation, good agreements between measured strength and calculated strength are obtained.

Estimation of Compressive Strength of Concrete Incorporating Admixture (혼화재 치환 콘크리트의 압축강도 증진해석)

  • Joo Eun-Hee;Pei Chang-Chun;Han Min-Cheol;Sohn Myoung-Soo;Jeon Hyun-Gyu;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.75-78
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    • 2005
  • This raper investigates the effect of curing temperature on strength development of concrete incorporating cement kiln dust(CKD) and blast furnace slag (BS) quantitatively. Estimation of compressive strength of concrete was conducted using equivalent age equation and rate constant model. An increasing curing temperature results in an increase in strength at early age, but with the elapse of age, strength development at high curing temperature decreases compared with that at low curing temperature. Especially, the use of 35 has a remarkable strength development at early age and even at later age, high strength is maintained due to accelerated pozzolanic activity resulting from high temperature. Whereas, at low curing temperature, the use of BS leads to a decrease in compressive strength. Accordingly, much attention should be paid to prevent strength loss at low temperature. Based on the strength development estimation using equivalent age equation, good agreements between measured strength and calculated strength are obtained.

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A Study on the Properties of Mixture Proportion and Compressive Strength of Concrete with the Kind of Mineral Admixtures (혼화재 종류에 따른 콘크리트의 배합 및 압축강도 특성에 관한 연구)

  • Lee Eun-Hi;Shon Myeong-Soo;Han Min-Cheoi;Cha Cheon-Soo;Kim Seong-Soo;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • v.y2004m10
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    • pp.51-54
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    • 2004
  • This paper investigated the results of mixture proportion and compressive strength of concrete incorporating mineral admixtures. W/B and contents of mineral admixtures were selected as test parameters. According to test results, use of mineral admixtures resulted in a reduction of fluidity and air contents caused by increased fine particles and absorption effect of FA on reduction of AE agent. Thus, increase of SP and AE agent was needed to maintain the same fluidity and air content as plain concrete. At early stage, use of CKD was beneficial to the compressive strength while at 28days. incorporation of FA and BS had favorable effect on the compressive strength.

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Effect of Changing of Filling Materials in NR-SBR Type Elastomer Based Rubber Materials on Mechanical Properties (필러재료의 변화에 따른 NR-SBR 타입 엘라스토머 기반 고무재료의 기계적물성)

  • Bulbul, Saban;Yasar, Mustafa;Akcakale, Nuretttin
    • Polymer(Korea)
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    • v.38 no.5
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    • pp.664-670
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    • 2014
  • The effects of different filling materials and stabilizers in polymer based materials that are used as shoe soles in the shoemaking industry on the mechanical properties (strength, failure, tensile, tearing, bending etc.) of the final products have been examined in this study. Natural rubber (NR RSS3) and styrene-butadiene rubber (SBR 1502) were used as the main matrix material. New compounds were formed by replacing the fillings in the general compound of the existing factory ($SiO_2$, $CaCO_3$) with 40% (1200 g) blast furnace flue dust, rice husk, reclaimed rubber (recycled) and wood ash. Comparison of the new compounds with the existing compounds revealed a decrease in hardness, density, dimension stability, bending, tearing, % elongation and failure strength and an increase in wearing.

A Study on the Compressive Strength and Drying Shrinkage of Concrete Depending on Mineral Admixture Kinds (혼화재 치환 콘크리트의 압축강도 및 건조수축에 관한 연구)

  • Joo Eun-Hi;Shon Myoung-Soo;Jeon Hyun-Kyu;Cha Cheon-Soo;Kim Seong-Soo;Han Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.253-256
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    • 2005
  • This paper is to investigate the mixture proportion, compressive strength and drying. shrinkage of concrete depending on mineral admixtures such as fly ash (FA), blast furnace slag (BS) and cement kiln dust (CKD) under various contents of admixtures. The use of CKD had little effect on strength development at 3 days, while the use of FA and BS lead to similar compressive strength compared with that of control concrete. Concrete with CKD exhibited a reduction of compressive strength at 91 days, meanwhile concrete with FA and BS had a increase compared with that of control concrete. Drying shrinkage of concrete depending on CKD and BS increase compared with that of control concrete about $10\∼20\%$, while the use of FA exhibited reduce compared with that of control concrete about $10\∼15\%$.

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Strength Properties of Non-cement Matrix Mixed with Tourmaline (토르마린을 혼입한 무시멘트 경화체의 강도 특성)

  • Kwon, Hyeong-Soon;Lee, Chang-woo;Hwang, Woo-Jun;Lee, Sang-soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.55-56
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    • 2022
  • As global warming becomes serious, research is continuously being conducted to reduce CO2 emissions. Among building materials, the carbon emission of cement is so high that it accounts for 6.8% of the carbon emission of the entire industry. Studies replacement of cement with blast furnace slag and fly ash are steadily increasing. In addition, efforts are being made to reduce air pollution due to increased damage caused by increased concentrations of harmful substances such as fine dust and heavy metals in the air. There is an increasing number of studies that enable adsorption by mixing adsorbents into building materials. This study reviewed the strength properties to make an adsorbable non-cement finishing material by mixing tourmaline, an adsorbent, based on the non-cement composite, and confirmed that the strength decreases as the replacement ratio increases.

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