• Journal of Mechanical Science and Technology
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• v.19 no.spc1
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• pp.292-304
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• 2005

In this paper we present the linearized equations of motion for a bicycle as a benchmark. The results obtained by pencil-and-paper and two programs are compared. The bicycle model we consider here consists of four rigid bodies, viz. a rear frame, a front frame being the front fork and handlebar assembly, a rear wheel and a front wheel, which are connected by revolute joints. The contact between the knife-edge wheels and the flat level surface is modelled by holonomic constraints in the normal direction and by non-holonomic constraints in the longitudinal and lateral direction. The rider is rigidly attached to the rear frame with hands free from the handlebar. This system has three degrees of freedom, the roll, the steer, and the forward speed. For the benchmark we consider the linearized equations for small perturbations of the upright steady forward motion. The entries of the matrices of these equations form the basis for comparison. Three diffrent kinds of methods to obtain the results are compared : pencil-and-paper, the numeric multibody dynamics program SPACAR, and the symbolic software system Auto Sim. Because the results of the three methods are the same within the machine round-off error, we assume that the results are correct and can be used as a bicycle dynamics benchmark.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.04b
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• pp.389-395
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• 1995

The bicycle production process mainly consists of welding process of pipes and its quality is determined by geometrical symmetry of arrangement of welded pipes. Hence, manual quality control of bicycle frames was very ineffecient and required much time in dimensional inspection and does not reserve high precision. In this paper we introduce a method of fast and accurate dimensional inspection of bicycle frame, using the Stereo Vision system and related some image processing techniques.

• Journal of the Korea Convergence Society
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• v.9 no.11
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• pp.271-276
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• 2018

When the driver riding in a bicycle goes on board, the load of driver is shown differently according to the position loaded on the frame of bicycle. The load is applied most at the joint of bike frame and the load at the mid-part of frame is applied least than the other parts. So, the weight of frame is decreased as the part not applied with a lot of load is manufactured into the thin thickness. As the part applied with high load is manufactured into the thick thickness, it can be endured through this load. The configurations of general frame, double butted and triple butted were modelled by using CATIA program. The durabilities of each model due to the load of passenger were investigated by carrying the structural and fatigue analyses. As this study result investigated with the analysis program of ANSYS, the deformation of general frame happened most and that of triple butted became least. These simulation analysis data are intended to be used to design the actual bicycle frame in the most efficient way at design and manufacture.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.6
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• pp.84-89
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• 2015

The thickness of a stable and economical frame has been designed in order to reduce costs. Therefore, this study applied structural analysis and vibration analysis based on a comparison of the thicknesses of frames. Four types of frames (1mm, 2mm, 3mm, and 5mm) were modeled on a bicycle frame that has a length of 842mm, a width of 100mm, and a height of 400.5mm, and all of these frames generated the stress and maximum deformation amount in the state and around the saddle. The maximum stress shown was 25.732 MPa in 1mm, 11.79 MPa in 2mm, and 8.2015 MPa in 3mm, and the maximum deformation amount shown was 0.063611mm in 1mm, 0.031978mm in 2mm, and 0.022319mm in 3mm. The natural frequency of the frame thicknesses 1mm, 2mm, and 3mm was estimated as within 270 Hz. The critical frequency of conditions of 3mm was the biggest at 118.1Hz compared with the 3-mm model; thus, 3mm was shown to have the most satisfactory resistance.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.1
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• pp.121-127
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• 2013

With the continuing demand for lightweight bicycles, carbon fiber composite materials have been widely used in manufacturing bicycle frames and components. Unlike general isotropic materials, the structural characteristics of composite materials are strongly influenced by the staking directions and sequences of composite laminates. Thus, to verify the design process of bicycles manufactured using composites, structural analysis is considered essential. In this study, a carbon-fiber-reinforced plastic (CFRP) bicycle frame was designed and its structural behavior was investigated using finite element analysis (FEA). By measuring the failure indices of the fiber and matrix under various stacking sequences and loading conditions, the effect of the stacking condition of composite laminates on the strength of the bicycle structure was examined. In addition, the structural safety of the bicycle frame can be enhanced by reinforcing weak regions prone to failure using additional composite laminates.

• Transactions of Materials Processing
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• v.28 no.1
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• pp.15-20
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• 2019

The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.211-216
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• 2015

Recently, because of the growth in the leisure industry and interest in health, the demand for bicycles has increased. In this research, considering the vertical load on a bike frame under static state conditions, the deflection and mass of the bike frame were minimized by satisfying the service condition and performing optimization. The thickness of the bicycle-frame tube was set to a design variable, and its sensitivity was confirmed by an analysis of means (ANOM). To optimize the solution, a response-surface-method (RSM) model was constructed using D-Optimal and central composite design(CCD). The optimization was performed using a non-dominant sorting genetic algorithm (NSGA-II), and the optimal solution was verified by finite-element analysis.

• Transactions of Materials Processing
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• v.22 no.1
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• pp.42-47
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• 2013

The bicycle is one of the most important eco-friendly transport methods which can mitigate global warming. The portability of a bike on public transportation systems is essential for the wide spread use of bicycles by people in urban environments. In this study, a lightweight urban folding bike was developed with careful consideration of the association with public transport. A folding frame using a moving slide link mechanism made from AL6061 is proposed. Numerical analysis was conducted to evaluate structural safety of the bike in both vertical and pedal loading tests. The proposed urban folding bicycle weights only 10kg and summation of its width, length, and height in the folded configuration is under 158cm.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.32 no.6
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• pp.466-471
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• 2019

Road photovoltaic power generation is a technology that combines photovoltaic power generation while maintaining the function of the existing road by installing special photovoltaic modules on it. In this paper, we developed three types of modules and structures suitable for sidewalk blocks and element technology for the development of a solar road module for a sidewalk and bicycle road. The road solar potential in Korea is 10 GW. After analyzing the daily data obtained after the construction of a 10 kW solar road testbed, it was found that its utilization rate compared to the general photovoltaic energy is 80%.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.970-974
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• 1993

This paper is concerned with an automatic generation of BOM (Bill Of Material) for a bicycle frame set using a knowledge based system. The major components module system includes : (1) Part information retrieval in CAD drawing, (2) BOM code generation rule, and (3) Database interface. The knowledge based system includes a rule base and a fact base. The fact base consists of basic, variant, and optional components of the standard BOMs of frame sets. The rule contains rules for generating new BOM code in case that the specified is not in the database. The system was implemented on a SUN workstation under Open Windows environments. AutoCAD for CAD drawing was also used.