• Title/Summary/Keyword: Bellows

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Finite Element Analysis for Forming Processes of $\Omega$-type Bellows Tube (오메가형 벨로즈관의 성형을 위한 유한요소해석)

  • 이정훈;김낙수;전병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.165-170
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    • 1997
  • The study presents an computer-aided analysis and its design for the forming process of $\Omega$-type bellows tube. Finite element analysis was carried out to perform the process simulation. Based on the analytic results of various conditions, the forming conditions used for angled U-type bellows tube were settled. The 3D modeling was constructed by I-DEAS and PAM-STAMP was used for process simulation. It is concluded that the spring back of formed bellows influences $\Omega$-shape and these results can be used for the process design.

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Fastening Torque Control Mechanism for Automatic Screw Driver (자동 나사 체결기의 체결력 제어 방법)

  • 오의진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.561-566
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    • 2000
  • A screw driver is essentially used in assembling machine parts and electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controling screw driver torque is required. However, because the operator controls the fastening torque by his experience, it must be inexact. Thus the screw driver which can exactly control the fastening torque by a bellows is designed and developed in the study. The bellows is expanded by the inner air pressure and contracted and by the spring operation. The bellows driver is composed of the entrance solenoid valve, the exit solenoid valve and the pressure sensor. The pressure sensor senses the bellows pressure. When the pressure sensor output reaches the setting value, it operates the exit solenoid valve not to deliver further torque by letting the air of the bellows out. Through a series of experiments, the performance is studied and verified.

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A Numerical Analysis Study on Evaluation of the Reliability for Bellows in the Vehicle Exhaust System (수치해석에 의한 자동차 배기시스템의 벨로우즈 강도평가에 관한 연구)

  • Lee, S.H.;Sim, D.S.;Oh, S.G.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.77-82
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    • 2005
  • Bellows is a familiar component in piping systems as it provides a relatively simple means of absorbing thermal expansion and providing system flexibility. In routine piping flexibility analysis by finite element methods, bellows is usually considered to be straight pipe runs modified by an appropriate flexibility factor; maximum stresses are evaluated using a corresponding stress concentration factor. In this paper, the dynamic characteristics of bellows were investigated by Finite element methods. Using Anany program, the natural frequencies and evaluation of the reliability of bellows were also investigated.

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Application of Bellows Cryogenic Insulation for Liquid Rocket Engines (액체로켓엔진의 벨로우즈 극저온 단열재 적용)

  • Kim, YoungJun;Jung, Eunhwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1057-1059
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    • 2017
  • In development of liquid-propellant rocket engine, engine gimbaling requires various types of bellows movements and cryogenic insulation is applied with movement-based design and material on each axial and circular bellows. Cryogenic insulation of Bellows for high pressure line and recirculation line are necessary to maintain cryogenic temperature for engien efficiency and protect from heat transfer and radiation of high temperature components during engine gimbaling.

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Development of Multi-layer Bellows using Ferritic Stainless Steel (페라이트계 스테인리스강을 사용한 다층형 벨로우즈 개발)

  • Suh, C.H.;Oh, S.K.;Jung, Y.C.;Choi, J.Y.;Park, M.K.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.281-285
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    • 2008
  • Ferritic stainless steel is used for parts of exhaust system of commercial vehicle, because it has such advantages as low price and high corrosion resistant compared with austenite stainless steel. Even though ferritic stainless steel has these merits, to manufacture multi-layer bellows with complex geometry, austenite stainless steel is being used in the industry, because of it's high ductility. However, recently, the mechanical property of the ferritic stainless is getting improved and alternating austenitic stainless steel. In this paper, the possibility of mass production of bellows made of ferritic stainless steel like MH1 and 443CT is studied. Tensile test and ridging test are carried out to observe mechanical properties of STS304, MH1 and 443CT. Forming analysis using FEM is performed to investigate plastic strain during forming process. Prototype bellows has been made using STS304, MH1 and 443CT, respectively, and fatigue tests are carried out to evaluate fatigue life of bellows.

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Effect of Stainless Steel Properties on Performance of Multi-layer Bellows (다층형 벨로우즈의 성능에 미치는 스테인리스강 물성의 영향)

  • Suh, C.H.;Oh, S.K.;Jung, Y.C.;Lee, R.G.;Park, M.K.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.223-228
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    • 2009
  • Generally ferritic stainless steels are used for parts of exhaust system in commercial vehicle, because they have many advantages as low price and high corrosion resistant compared with austenitic stainless steels. Even though ferritic stainless steels have such various merits, austenitic stainless steels have been used to manufacture multi-layer bellows with complex geometry because of their high ductility. Recently, the mechanical properties of the ferritic stainless steels are getting improved and alternating austenitic stainless steel. In this paper, the possibility of mass production of multi-layer bellows made of ferritic stainless steel like MH1 and 443CT was studied. Tensile test, ridging test and corrosion test were carried out to observe material properties of STS304, MH1 and 443CT. Three types of prototype bellows were made using STS304, MH1 and 443CT stainless steels, and stiffness and fatigue tests were carried out to evaluate performance of the prototype bellows.

Seismic Stability Evaluation of Bellows Type Expansion Joints Piping System(350A) (350A 벨로우즈형 신축관이음의 내진특성 평가)

  • Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.653-659
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    • 2020
  • In this study, seismic verification of the bellows used in the plant field was conducted. The pressure used in the analysis was analyzed by applying the design pressure of 15.7bar. For the seismic analysis, the natural frequency of the bellows system was obtained and the stability of the system was evaluated by static seismic analysis comparing the lowest order natural frequency with the dominant frequency of 33 Hz. The material of the bellows system is STS304, and the safety factor is obtained in comparison with the allowable stress. For the seismic analysis, the design response spectrum was prepared and the maximum acceleration was applied to the static seismic analysis and the stability of the entire system was confirmed. Compared to the structural analysis results, the maximum stress of the bellows system increased by about 16.4% and the maximum strain increased by about 3 times when seismic analysis was performed.

Evaluation of Shear Deformation Energy and Fatigue Performance of Single-layer and Multi-layer Metal Bellows (단층 및 다층 금속 벨로우즈의 전단 변형 에너지 및 피로성능 평가)

  • Kyeong-Seok Lee;Jin-Seok Yu;Young-Soo Jeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.1
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    • pp.39-45
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    • 2024
  • Seismic safety of expansion joints for piping systems has been underscored by water pipe ruptures and leaks resulting from the Gyeongju and Pohang earthquakes. Metal bellows in piping systems are applied to prevent damage from earthquakes and road subsidence in soft ground. Designed with a series of corrugated segments called convolutions, metal bellows exhibit flexibility to accommodate displacements. Several studies have examined variations in convolution shapes and layers based on the intended performance to be evaluated. Nonetheless, the research on the seismic performance of complex bellows having multiple corrugation heights is limited. In this study, monotonic loading tests, cyclic loading tests, and fatigue tests were conducted to evaluate the shear performance in seismic conditions, of metal bellows with variable convolution heights. Single- and triple-layer bellows were considered for the experimentation. The results reveal that triple-layer bellows exhibit larger maximum deformation and fatigue life than single-layer bellows. However, the high stiffness of triple-layer bellows in resisting internal pressure poses certain disadvantages. The convolutions are less flexible at lower displacements and experience leakage at a rate related to the variable height of the convolutions in certain conditions. At lower deformation rates, the fatigue life is rated higher as the number of layers increase. It converges to a similar fatigue life at higher deformation rates.

A study on the optimization of manufacturing processes of double wall bellows for dual fuel engine I - Design optimization by buckling and stress analysis - (Dual Fuel 엔진용 이중관 벨로우즈 제작 공정의 최적화에 관한 연구 I - 좌굴해석 및 응력해석을 통한 설계 최적화 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.499-503
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    • 2016
  • Dual fuel engines are suitable for stricter regulations as they significantly decrease exhaust gas output. Hence, research and development of double wall bellows for dual fuel engines is important. In this study, optimum forming methods and welding conditions were derived to develop double wall bellows made of austenite stainless steel. The reliability of the prototypes was ensured by various performance evaluations. In this study, the buckling load and bellows stress were obtained by structural design, buckling, and stress analysis to design optimum bellows. As a result, the buckling load in the embossing shape of bellows increased by approximately 1.6 times, and no buckling and squirming occurred at 30.0 bar, which was twice that of the maximum design pressure.

Performance evaluation according to the forming method during production of bellows for LNG carriers II - Comparison of low cycle fatigue characteristics - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 II - 저주기 피로 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.593-598
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    • 2016
  • Static tests and low-cycle fatigue tests were conducted to analyze the characteristics of the bellows for LNG vessels according to the forming methods. The cycle life of bellows was tested based on the specified cyclic life, 80000 cycles, to analyze the difference in characteristics between pre-and post-test data by measuring the strain and stress of each convolution of formed bellows. The low-cycle fatigue test was conducted using a strain gauge that was attached to the convolution of bellows. Formed bellows were placed on the structural test device which was equipped with a hydraulic system and was capable of moving in the x-y direction. Data was measured and processed by a multi recorder. Through the static test and low-cycle fatigue tests results, the difference between the cycle life of bellows formed by mechanical methods and of those formed by hydraulic methods was investigated. Moreover, the cause of difference in cyclic life according to forming methods was performed.