• Title/Summary/Keyword: Bearing unit

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A Study on the Rolling Bearing Failure Mode of Automotive Transaxle(II) -Tapered Roller Bearing for Differential Unit (자동차 변속기용 구름베어링의 파손현상 고찰(II) - 차동장치용 테이퍼 로울러 베어링)

  • Hyeon, Jun-Su;Park, Tae-Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.162-168
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    • 2002
  • This paper shows the failure(wear) phenomena of differential bearings in the transaxle of passenger cars and investigate their characteristics. It was found that the wear mechanism was mild abrasive wear caused by the presence of particles in the gear box. The sides of the outer raceway was more neared than center of it, so it is showed as if the crowning of outer raceway are increased. With close examination of the failed bearing, various countermeasures could be suggested.

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Characteristic Analysis of Underwater Bearing for Canned-Type Electric Water Pump (캔드타입 전동워터펌프용 수중베어링의 특성분석)

  • Park, In Kyum;Kim, Hyung Jin;Hong, Nam Pyo;Seo, Young Ho;Kim, Byeong Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.186-193
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    • 2014
  • This paper presents characteristic analysis of underwater bearing for canned type electric water pump. Characteristic analysis of underwater bearing was performed using self-developed performance tester, which capable of torque change, noise change, motor speed change and abrasion loss test with respect to temperature change of underwater bearing. The performance tester can be monitored in real time by designing the control unit using the Labview program. The performance experiment was performed through comparison of the silicon carbide (SIC) and the carbon bearing. From the experiment results, performance of SIC bearing was better than carbon bearing at the abrasion and temperature experiment.

Design of Combined Radial and Axial 4-pole Electromagnetic Bearing (II) - with Coupled Bias Flux - (반경방향-축방향 일체형 4극 전자기 베어링의 설계 (II) - 바이어스 자속 공유형 -)

  • Kim Ha-Yong;Kim Seung-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1567-1573
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    • 2005
  • This paper introduces a new active magnetic bearing(AMB) that can provide both radial and axial control functions in one bearing unit without axial disk. It has a structure of double four-pole AMB or a four-pole AMB where each core is split into two axially. The cores have two kinds of coil winding; they independently generate fluxes on the planes perpendicular or parallel to the shaft. For the radial control action, it works just like a conventional four-pole AMB. Meanwhile, for the axial control, it uses the Lorentz force generated by the interaction of the bias flux for radial control and the axial control flux. In this paper, the proposed structure, principle, and design process based on magnetic flux analysis are introduced, and its feasibility is experimentally verified by using a simple PD control algorithm with a feedforward loop to compensate the coupled flux effect.

Design of Combined Radial and Axial 4-pole Electromagnetic Bearing (I) - with Uncoupled Bias Flux - (반경방향-축방향 일체형 4극 전자기 베어링의 설계 (I) - 바이어스 자속 독립형 -)

  • Kim Ha-Yong;Kim Seung-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1561-1566
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    • 2005
  • In this paper, a new compact active magnetic bearing(AMB) is proposed in which radial and axial bearings are integrated in one bearing unit. It consists of four U-shaped cores circumferentially connected by yokes and two-layer coils for radial and axial controls. For the radial control action, it has the same principle as conventional homopolar AMBs, while for the axial control, it uses the Lorentz force generated by the interaction of the bias flux for radial control and the axial control flux. The proposed structure makes it easy to design a compact AMB because it has no disk for axial control. This paper introduces the proposed structure, principle, and design process based on the magnetic flux analysis. By using a control algorithm with feedforward action to compensate the coupled flux effect, the feasibility of the proposed AMB is experimentally verified.

Composition of Rare Earth Elements in Northeast Pacific Surface Sediments, and their Potential as Rare Earth Elements Resources (북동태평양 Clarion-Clipperton 해역 표층 퇴적물의 희토류 조성 및 희토류 광상으로서의 잠재성)

  • Seo, Inah;Pak, Sang Joon;Kiseong, Hyeong;Kong, Gee-Soo;Kim, Jonguk
    • Ocean and Polar Research
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    • v.36 no.4
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    • pp.383-394
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    • 2014
  • The surface sediments from the manganese nodule exploration area of Korea in the Clarion-Clipperton fracture zone were investigated to understand the resource potential of and emplacement mechanism for rare earth elements (REEs). The sediments are categorized into three lithological units (Unit I, II and III from top to bottom), but into two groups (Unit I/II and Unit III) based on the distribution pattern of REEs. The distribution pattern of REEs in Unit I/II is similar to that of Post-Archean Australian Shale (PAAS), but shows a negative Ce anomaly and enrichment in heavy REEs (HREEs). In Unit III, the HREE enrichment and Ce anomaly is much more remarkable than Unit I/II when normalized to PAAS, which are interpreted as resulting from the absorption of REEs from seawater by Fe oxyhydroxides that were transported along the buoyant plume from remotely-located hydrothermal vents. It is supported by the PAAS-normalized REE pattern of Unit III which is similar to those of seawater and East Pacific Rise sediments. Meanwhile, the PAAS-normalized REE pattern of Unit I/II is explained by the 4:1 mixing of terrestrial eolian sediment and Unit III from each, indicating the much smaller contribution of hydrothermal origin material to Unit I/II. The studied sediments have the potentiality of a low-grade and large tonnage REE resource. However, the mining of REE-bearing sediment needs a large size extra collecting, lifting and treatment system to dress and refine low-grade sediments if the sediment is exploited with manganese nodules. It is economically infeasible to develop low-grade REE sediments at this moment in time because the exploitation of REE-bearing sediments with manganese nodules increase the mining cost.

Operating Performance Limitations of Tilting Pad Thrust Bearings Due to Misalignment (정렬불량에 따른 틸팅 패드 스러스트 베어링의 운전 성능 한계 검토)

  • Song, AeHee;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.2
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    • pp.82-87
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    • 2020
  • In thrust bearings, the thrust collar and bearing surface need to be parallel to each other to ensure that all pads share the same load. In rotating machines, the shaft system cannot achieve perfect alignment. Misalignment of the thrust collar results in some pads supporting a higher load than others and excessive loads being placed on some pads. Consequently, high loads and high temperatures may occur in the bearing. Thus, in this study, we aim to analytically evaluate the performance of a misaligned non-equalizing direct lubricated tilting pad thrust bearing. We define the oil film thickness of the misaligned thrust bearing using the Byrant angle. Additionally, we calculate the pressure distribution and temperature distribution of the thrust bearing using the generalized Reynolds equation and energy equation. The design limit of the thrust bearing is defined by the load and temperature. Therefore, we evaluate the allowable misalignment angle as the limit of the maximum load and temperature. The analysis results demonstrate that an increase in the speed and load corresponds to a smaller allowable misalignment angle. However, as this is not the same for all thrust bearings, evaluating the allowable misalignment angle at each thrust bearing is essential.

Determination of CPT-based Bearing Capacity of Footings Under Surcharge Using State-dependent Finite Element Analysis (상태의존성 유한요소해석 및 CPT결과를 적용한 상재하중하의 얕은 기초의 지지력 결정)

  • Lee Jun-Hwan;Kim Dae-Ho;Park Dong-Gyu
    • Journal of the Korean Geotechnical Society
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    • v.21 no.7
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    • pp.55-62
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    • 2005
  • The use of the bearing capacity equation is subjected to several uncertainties. In this study, estimation of the bearing capacity of footings based on the cone resistance q$_{c}$ is investigated. Non-linear finite element analyses based on a state-dependent stress-strain model were performed to obtain the load-settlement responses of axially loaded circular footings. Various soil and footing conditions, including different relative densities, depths of embedment, and footing diameters were considered in the analyses. Based on the finite element results, load-settlement curves were obtained and used to determine the unit limit bearing capacity in terms of the cone resistance q$_{c}$ for footings subjected to surcharge. Values of the unit bearing capacity for different embedment depths were in a narrow range, while considerable variation was observed with relative density D$_{R}$. It was observed that the unit limit bearing capacity normalized with respect to q$_{c}$ decreases as D$_{R}$ increases for a given surcharge.

Estimation of End Bearing Capacity of SDA Augered Piles on Various Hearing Stratums (지지지반의 종류별 SDA매입말뚝의 선단지지력 산정)

  • Hong, Won-Pyo;Chai, Soo-Geun
    • Journal of the Korean Geotechnical Society
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    • v.23 no.5
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    • pp.111-129
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    • 2007
  • The standard construction manual of the SDA(Separated Doughnut Auger) piling method was proposed so that the resisting capacity of the augered piles could work effectively. 405 dynamic pile load tests and 30 static pile load tests were performed for 265 test piles, which were installed by the SDA piling method in 33 sites in Korea. The results of the pile load tests showed that the end bearing capacity of the SDA augered piles depended on the property of various soil stratums and did not agree with ones estimated by the existing formula based on several standard design codes. On the basis of the pile load test results, four formulas were presented according to bearing stratums to estimate quantitatively the unit end bearing capacity of the SDA augered piles. The formulas for the unit end bearing capacity of piles on soils or weathered rocks were related to N-value given by SPT(Standard Penetration Test), while the unit end bearing capacity on bedrock was suggested to be more than 1500 $tf/m^2$. The presented formulas were compared with the existing formulas, which were presented by several standard design codes to design the augered piles. In order to use correctly the presented formulas, the quality of Standard Penetration Test should be controlled precisely. Also it is desirable to choose a pilot construction site, where both dynamic and static pile load tests are performed.

Comparison of Bearing Capacity between SCP and GCP by Unit Cell Model Tests (단일말뚝 형태의 모형시험을 통한 SCP와 GCP의 극한지지력 비교)

  • 김병일;이승원;김범상;유완규
    • Journal of the Korean Geotechnical Society
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    • v.20 no.8
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    • pp.41-48
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    • 2004
  • Several centrifuge modelling tests were performed to compare sand compaction pile (SCP) with gravel compaction pile (GCP) at the point of bearing capacity. SCP and GCP were installed as 30, 40, 50, 60, 70% of replacement ratio in cylindrical model tank (diameter = 20 cm, height = 40 cm), and the loading tests were carried out to analyze the bearing characteristics of soft clay ground reinforced by SCP and GCP. As a result of loading tests, the bearing capacities of soft grounds reinforced by SCP and GCP increase with increasing replacement ratio of pile, and a GCP reinforced ground has larger bearing capacity than that of a SCP reinforced ground. Several proposed bearing capacity equations for ground reinforced by SCP or GCP were compared with loading test results.

Bearing Capacity of SDA Augered Piles in Various Grounds Depending on Water-Cement Ratio of Cement Milk (시멘트밀크 배합비에 따른 다양한 지반 내 SDA매입말뚝의 연직지지력)

  • Hong, Won-Pyo;Lee, Jae-Ho;Chai, Soo-Geun
    • Journal of the Korean Geotechnical Society
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    • v.24 no.5
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    • pp.37-54
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    • 2008
  • The standard construction manual of the SDA (Separated Doughnut Auger) piling method was proposed so that the resisting capacity of the augered piles could work effectively. 438 dynamic pile load tests were performed on 379 test piles, which were installed at 36 sites in Korea by the SDA piling method with application of various water-cement ratio of cement milks. The dynamic pile load test results showed that the bearing capacity of the SDA augered piles depended on the water-cement ratio of cement milks. And couple of the formulas were presented according to water-cement ratio and various grounds to estimate quantitatively both the unit end bearing and the unit frictional capacity of the SDA augered piles. It was also considered that the water-cement ratio of cement milks exerts an influence on the bearing capacity of the SDA augered piles. The presented formulas were compared with the existing formulas, which were presented by several standard design codes to design the augered piles.