• Title/Summary/Keyword: Bearing loss

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The development of the air-spindle for using to machining the die and mold (하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성)

  • 이득우;이종렬;황성철;이준석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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Theoretical Analysis of Lubrication for the Hermetic Scroll Compressor with Back-Pressure Chamber (배압실을 갖는 밀폐형 스크롤 압축기의 윤활 특성에 관한 이론적 해석)

  • 심현해;김광호;이홍원;소순갑
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.69-77
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    • 1994
  • Oil flow pass of hermetic scroll compressor with back pressure chamber was described. Dynamic analysis was preceded in order to obtain the loads on the lubricating contacts. The mobility method of dynamically loaded journal bearings was applied to the crank jornal bearing and lower main bearing, and they could be designed to operate under fluid film lubrication. From the consideration of their film thicknesses and oil flow rates, optimal bearing clearances or other bearing dimensions could be assessed. The major friction loss was calculated to be from the axial force between the two scrolls. Therefore, it was suggested that the designers should be careful to reduce the over-turning moment on the orbiting scroll.

A Design Method of Bearingless SRM For Suspension Power and Starting Torque (부상력 및 기동 토오크틀 고려한 Bearingless SRM의 기본 설계)

  • Lee, Chan-Gyo;Oh, Ju-Hwan;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.865-866
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    • 2006
  • Bearingless Switched Reluctance Motor(SRM) have combined characteristics of SRM and magnetic bearing. Production of radial force for rotor shaft magnetic suspension is explained with differential stator windings. Bearingless SRM is simple structurally because the permanent magnet does not exist and bearing does not take the influence at the environment because it does not exist and has strong torque, and loss of bearing by bearing current has the advantage not to exist. In this paper, a design method of bearingless SRM for suspension power and starting torque is proposed. The design model is implement by maxwell.

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Web-based Real Time Failure Diagnosis System Development for Induction Motor Bearing (유도전동기 베어링의 원거리 실시간 결함진단시스템 개발)

  • Kwon, Oh-Heon;Lee, Seung-Hyun
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.1-8
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    • 2005
  • The industrial induction motor is widely used in the rotating electrical machine for the transmission of power. It is very reliable equipment, but it could lead to the loss of production and lift when failure occurs. Therefore, the failure data is acquired and analyzed by attaching an exclusive instrument to existing induction motor. However, these instruments could lead to side effects, increasing the production costs, because they are very expensive. The purpose of this study is the development of an induction motor bearing failure diagnosis system constructed using LabVIEW which can be supplied the kernelled function, process monitoring and current signature analysis. In addition, the availability and reasonability of the constructed system was examined for an induction motor with failure defects in outer raceway and ball bearing. From the results, it shows that failure diagnosis system constructed is useful for real-time monitoring with detection of bearing defects over the web.

Frictional Characteristics of Silicon Graphite Lubricated with Water at High Pressure and High Temperature (고온 고압에서 물로 윤활되는 실리콘그라파이트 재질의 마찰 특성에 관한 연구)

  • Lee, Jae-Seon;Kim, Eun-Hyun;Park, Jin-Seok;Kim, Jong-In
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.151-156
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    • 2001
  • Experimental frictional and wear characteristics of silicon graphite materials is studied in this paper. Those specimens are lubricated with high temperature and highly pressurized water to simulate the same operating condition for the journal bearing and the thrust bearing on the main coolant pump bearing in the newly developing nuclear reactor named SMART(System-integrated Modular Advanced ReacTor). Operating condition of the bearings is realized by the tribometer and the autoclave. Friction coefficient and wear loss are analyzed to choose the best silicon graphite material. Pin on plate test specimens are used and coned disk springs are used to control the applied force on the specimens. Wear loss ana wear width are measured by a precision balance and a micrometer. The friction force is measured by the strain gauge which can be used under high temperature and high pressure. Three kinds of silicon graphite materials are examined and compared with each other, and each material shows similar but different results on frictional and wear characteristics.

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A Study on the Identification Method of Lubrication Characteristics for Journal Bearing (저널베어링의 윤활상태 판별 기법에 관한 연구)

  • Kim, Myung-Hwan;Lee, Sang-Don;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.56-60
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    • 2009
  • A journal bearing is used in a hydrodynamic lubrication state, but it becomes a boundary lubrication state that asperity of a contact part touch each other when pressure is too high and an enough oil film is not formed by viscosity change due to lubricating oil temperature. At this time, abrasion due to contact between a journal and a bearing is unavoidable, and scuffing damage that the journal adheres to the bearing occurs if the process is repeated. Damage of the journal bearing is an important problem because it gives huge damage to a machine and can generate large accidents such as economic loss and human life damage. In this study, method for using the pull-up resistor concept was introduced as the monitoring technology. This monitoring system is important to enhance reliability of the engine.

Power and loss characteristics of PMSM/G with double-sided Halbach magnetized rotor (양측식 Halbach 자화 회전자를 갖는 영구자석 동기 전동발전기의 출력 및 손실 특성)

  • Jang, Seok-Myeong;You, Dae-Joon;Choi, Sang-Kyou
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.723-724
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    • 2008
  • The rotational loss is one of the most important problems for the practical applications of PM synchronous motor/generator. This rotational loss is divided as the mechanical loss by windage and bearing and iron loss by hysteresis loop and eddy current in the part of the magnetic field. So, In this paper, a double-sided PMSM/G without the iron loss is designed by analytical method of the magnetic field and estimation of the back-EMF constant represented as the design parameter. This design model consists of the double-sided PM rotor with Halbach magnetized array and coreless 3-phase winding stator. The results show that the double-sided PMSM/G without iron loss can be applicable to the required system without the rotational loss.

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Friction and Wear Properties of Cu and Fe-based P/M Bearing Materials

  • Tufekci Kenan;Kurbanoglu Cahit;Durak Ertugrul;Tunay R. Fatih
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.513-521
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    • 2006
  • The performances of porous bearings under different operating conditions were experimentally investigated in this study. Material groups studied are 90%Cu + 10%Sn bronze and 1%C + % balance Fe iron-based self-lubricating P/M bearings at constant (85%) density. In the experiments, the variation of the coefficient of friction and wear ratio of those two different group materials for different sliding speeds, loads, and temperatures were investigated. As a result, the variation of the friction coefficient-temperature for both constant load, and constant sliding speed, friction coefficient-average bearing pressure, PV-wear loss and temperature-wear loss curves were plotted and compared with each other for two materials, separately. The test results showed that Cu-based bearings have better friction and wear properties than Fe-based bearings.

Slider-Bearing Design with Micro-Machined Wavy-Cavity: Parametric Characterization of Thermohydrodynamic-Operation-Scheme

  • Ozalp B. Turker;Ozalp A. Alper
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1590-1606
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    • 2006
  • Slider bearings are widely applied in mechanical systems, where the design needs cover increased load capacity, lowered friction and power consumption and creative designs. This work is governed to perform a parametric characterization, by generating a novel structure on the upper slider surface, which can formally be expressed in micro-machined wavy-form, where the individual and combined influences of various structural design parameters and boundary conditions, on the performance records, are also evaluated. Computations put forward that the contribution of the wave amplitude on power loss values is highly dependent on the level of inlet pressure; higher amplitudes are determined to increase power loss in the lowest inlet pressure case of 1.01, whereas the contrary outcome is determined in the higher inlet pressure cases of 3.01 & 5.01. Designing the slider bearing system, based on optimal load capacity, produced the optimum wave number ranges as 10-45, 7-11 and 5-8 for the pad inclinations of $5^{\circ},\;4^{\circ}$ and $3^{\circ}$ respectively.

A Study on the Effects of Temperature Rise and Turbulence on the Performance of Large Tilting Pad Journal Bearings (대형 틸팅패드 저어널베어링의 성능에 미치는 온도상승 및 난류의 효과에 관한 연구)

  • 하현천;김경웅
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.22-31
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    • 1993
  • The thermohydrodynamic performance of large tilting pad journal bearings is analyzed, taking into account the three dimensional variation of lubricant viscosity. The eddy viscosity model based on wall formula is applied. The effects of temperature rise and turbulence on the bearing performance are studied in comparision with the isothermal or the laminar analysis. It is shown that these effects have significant influence on temperature distribution, load capacity and power loss of the bearing.