• Title/Summary/Keyword: Battery charger

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A 11 kW 5.58 kW/L Electrolytic Capacitor-less EV Charger With Single- and Three-Phase Compatibility (11kW 5.58kW/L 무(無)전해커패시터 단상/3상 겸용 전기자동차 탑재형 충전기)

  • Kim, Hyung-Jin;Park, Jun-Yeong;Kim, Sun-Ju;Hakim, Ramadhan Muhammad;Phuc, Huu Kieu;Cho, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.4
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    • pp.277-284
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    • 2021
  • A single and three phase-compatible single-stage EV charger without electrolytic capacitor is proposed in this study. DC battery-charging current is inherently guaranteed in the three-phase grid due to three output currents with a phase shift of 120° between each other. The proposed EV charger can provide a DC battery charging current for the single-phase grid through the integrated active power decoupling circuit without using additional switches. The proposed EV charger ensures ZVS turn-on of all switches with wide grid and battery voltage ranges. The 11 kW prototype of the proposed EV charger demonstrates a peak efficiency of 97.01% and a power density of 5.58 kW/L.

A Dual-Input Energy Harvesting Charger with MPPT Control (MPPT 제어 기능을 갖는 이중 입력 에너지 하베스팅 충전기)

  • Jeong, Chan-ho;Kim, Yong-seung;Jeong, Hyo-bum;Yang, Min-jae;Yoon, Eun-jung;Yu, Chong-gun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.10a
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    • pp.484-487
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    • 2015
  • This paper describes a dual-input battery charger with MPPT control using photovoltaic and piezoelectric energy. Each energy is harvested from photovoltaic cells and piezoelectric cells and is stored to each capacitor. The battery voltage is boosted by charger block and two energy sources are used as input to charge battery capacitor. A DC-DC boost converter is designed to boost the battery voltage, and inductor sharing technique is employed such that only one inductor is required. The time division ratio for piezoelectric cell and photovoltaic cell is set to 8:1. The proposed circuit is designed in a 0.35um CMOS process technology. The condition of battery capacitor is managed by battery management block and the battery voltage can be boosted up to 3V. The maximum efficiency of the designed entire system is 88.56%, and the chip area including pads is $1230um{\times}1330um$.

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Boost Converter Embedded Battery Charging Function for Application of E-bike (전기자전거 응용을 위한 배터리 충전 기능 내장형 부스트 컨버터)

  • Kim, Da-Som;Kim, Sang-Yeon;Kang, Kyung-Soo;Roh, Chung-Wook
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.2
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    • pp.175-181
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    • 2016
  • In the conventional E-bike, a 42 V/10 A Li-ion battery drives a 24 V/10 A BLDC motor via a 6-switch PWM DC/AC inverter. The major problems of the conventional battery-fed motor drive systems are listed as follows. To charge the battery, an external battery charger (adapter) is required, which degrades the portability of E-bike users. In addition, given the high-frequency operation of the motor drive inverter, the switching losses are significant, which degrades the whole power efficiency. High-voltage batteries (42 V) require a complex battery management system (BMS), which degrades the reliability of the battery pack. In this paper, an embedded boost-converter battery charger for E-bikes is proposed. The variable output boost converter, which converts 16.8 V battery voltage to the required variable voltage of the inverter input, can use a low-voltage battery and thus improve the reliability of batteries. By varying the inverter input voltage via boost converter, a DC link voltage control method can be applied to reduce the switching frequency of the inverter, which improves the whole power efficiency. Given that the function of a flyback charger is integrated in the proposed boost converter, the portability of the E-bike user can be maximized by excluding an external adapter. The validity of the proposed circuit will be confirmed by operation mode analysis and simulation. Moreover, experimental results of integrative charger using Li-ion battery and 200 W motor test will be showed with a prototype sample as well.

Analog-Digital Switching Mixed Mode Low Ripple - High Efficiency Li-Ion Battery Charger (아날로그 - 디지털 스위칭 혼합형 저 리플- 고 효율 Li-Ion 배터리 충전기)

  • Jung, Sang-Hwa;Woo, Young-Jin;Kim, Nam-In;Cho, Gyu-Hyeong
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2531-2533
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    • 2001
  • This paper describes a low noise and high efficiency analog-digital switching mixed mode battery charger for production facilities of Li-Ion batteries. The requirements for battery chargers for production facilities are very strict. The accuracy of output voltage and output current should be below 0.1% with very low ripple current. Therefore analog type linear regulators are widely used for battery charger in spite of their inefficiency and bulkiness. We combined linear regulator as a voltage source with digital switching converter as a dependent current source. Low current ripple and high accuracy are obtained by linear regulator while high efficiency is achieved by digital switching converter. Experimental results show that proposed method has 0.1% ripple and 90% efficiency at an output current of 1A for a battery voltage of 4V.

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An Effective Control Scheme for Battery Charger System in Electric Vehicles

  • Nguyen, Cong-Long;Lee, Hong-Hee
    • Proceedings of the KIPE Conference
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    • 2012.07a
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    • pp.232-233
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    • 2012
  • This paper presents an effective control scheme for an electric vehicle battery charger where a symmetrical bridgeless power factor-corrected converter and a buck converter are cascaded. Both converters have been popular in industries because of their high efficiency, low cost, and compact size, hence combining these converters makes the overall battery charging system strongly efficient. Moreover, this charger topology can operate at universal input voltage and attain a desired battery current and voltage without ripple. In order to achieve a unity input power factor and zero input current harmonic distortion, the proposed control scheme adopts duty ratio feed-forward control technique in both current and voltage control loop. Additionally, in the current loop, its reference is created by a phase-locked loop (PLL) block, leading to a pure sinusoidal input current although the input voltage waveform is being distorted. The feasibility and practical value of the proposed approach are verified by simulation and experiment with an 110V/60Hz ac line input and 1.5kW-72V dc output of the battery charging system.

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Design Method and Analysis for Current Limit Charger of Battery System for Regulating CDE Power of Satellite

  • Kim, Kyudong
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.74-78
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    • 2020
  • The cooler driver electronics (CDE) for maintaining a low temperature of a satellite payload IR sensor has a compressor with a pulsation current load when in operation. This pulsation current creates a large voltage fluctuation and may negatively affect both the load and regulated bus stability. Thus, a CDE power conditioning system has a battery for use as a buffer that is connected in front of the CDE load line. In this system, a battery charger limiter circuit is required to protect from an over-charge of the battery and power to the load. In this study, an optimal design and parameter selection were developed and simulated.

Dead-Time for Zero-Voltage-Switching in Battery Chargers with the Phase-Shifted Full-Bridge Topology: Comprehensive Theoretical Analysis and Experimental Verification

  • Zhang, Taizhi;Fu, Junyu;Qian, Qinsong;Sun, Weifeng;Lu, Shengli
    • Journal of Power Electronics
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    • v.16 no.2
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    • pp.425-435
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    • 2016
  • This paper presents a comprehensive theoretical analysis and an accurate calculation method of the dead-time required to achieve zero-voltage-switching (ZVS) in a battery charger with the phase-shifted full-bridge (PSFB) topology. Compared to previous studies, this is the first time that the effects of nonlinear output filter inductance, varied Miller Plateau length, and blocking capacitors have been considered. It has been found that the output filter inductance and the Miller Plateau have a significant influence on the dead-time for ZVS when the load current varies a lot in battery charger applications. In addition, the blocking capacitor, which is widely used to prevent saturation, reduces the circulating current and consequently affects the setting of the dead-time. In consideration of these effects, accurate analytical equations of the dead-time range for ZVS are deduced. Experimental results from a 1.5kW PSFB battery charger prototype shows that, with the proposed analysis, an optimal dead-time can be selected to meet the specific requirements of a system while achieving ZVS over wide load range.

Experiment of Single-phase Grid Connected Battery Charger (5kW급 계통연계형 단상 배터리 충전기의 구현 및 실험)

  • An, Hyun-Sung;Lee, Wujong;Mun, Byung-Ho;Park, Il-Kyu;Jung, Seon-Yong;Kim, Youngroc;Cha, Hanju
    • The Transactions of the Korean Institute of Power Electronics
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    • v.18 no.1
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    • pp.84-90
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    • 2013
  • This paper explains control methods of single-phase grid connected battery charger. Charging mode is control by Constant Current - Constant Voltage method and discharging mode is controlled by active-reactive power control method. Current control method is based on the synchronous reference frame(SRF) PI controller, and the second harmonic of battery current is compensated by an added L-C resonant circuit. Feasibility of the proposed control methods is verified through experiment with a prototype of 5kW single-phase grid connected battery charger.

Implementation of the CC/CV Charge of the Wireless Power Transfer System for Electric Vehicle Battery Charge Applications (전기 자동차 배터리 충전 애플리케이션을 위한 무선 전력 전송 시스템의 CC/CV 충전의 구현)

  • Vu, Van-Binh;Tran, Duc-Hung;Pham, Van-Long;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2015.11a
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    • pp.25-26
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    • 2015
  • Inductive Power Transfer (IPT) method becomes more and more popular for the Electric Vehicle (EV) battery charger due to its convenience and safety in comparison with plugged-in charger. In recent years, Lithium batteries are increasingly used in EVs and Constant Current/Constant Voltage (CC/CV) charge needs to be adopted for the high efficiency charge. However, it is not easy to design the IPT Battery Charger which can charge the battery with CC/CV charge under the wide range of load variation due to the wide range of variation in its operating frequency. This paper propose a new design and control method which makes it possible to implement the CC/CV mode charge with minimum frequency variation (less than 1kHz) during all over the charge process. A 6.6kW prototype charge has been implemented and 96.1% efficiency was achieved with 20cm air gap between the coils.

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A 3.3kW Bi-directional EV Charger with V2G and V2H function (V2G-V2H 기능을 갖는 3.3kW급 전기자동차용 양방향 충전기)

  • Jung, Se-Hyung;Hong, Seok-Yong;Park, Jun-Sung;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.1
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    • pp.31-37
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    • 2015
  • This paper proposes a 3.3-kW bi-directional EV charger with V2G and V2H functions. The bi-directional EV charger consists of a DC-DC converter and a DC-AC inverter. The proposed EV charger is suitable for wide battery voltage control due to the two-stage configuration of the DC-DC converter. By employing a fixed-frequency series loaded resonant converter as the isolated DC-DC converter, zero-current-switching can be achieved regardless of battery voltage variation, load variation, and power flow. A 3.3-kW prototype of the proposed EV charger has been built and verified with experiments, and indicates a maximum efficiency of 94.39% and rated efficiency of 94.23%.