• Industrial Engineering and Management Systems
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• v.6 no.1
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• pp.11-21
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• 2007

The PDCA (Plan, Do, Check and Act) cycle is often used in the field of quality management. Recently, business environments have become more competitive, and the due time of products has shortened. In a short production run process, to increase efficiency of management, the necessity for distinguishing the PDCA design that starts with PLAN and the CAPD design that starts with CHECK has been clarified. Starting from Duncan (1956), there have been a number of papers dealing with the economic design of control charts from the viewpoint of production run. Some authors (Gibra, 1971; Ladany and Bedi, 1976; etc.) have studied the economic design for finite-length runs; other authors (Crowder, 1992; Del Castillo and Montgomery, 1996; etc.) have studied the economic design for short runs. However, neither the PDCA nor the CAPD design of control charts has been considered. In this paper, both the PDCA and CAPD designs of the $\bar{\x}$ chart are defined based on Del Castillo and Montgomery's design (1996), and their mathematical formulations are shown. Then from an economic viewpoint, the optimal values of the sample size per each sampling, control limits width, and the sampling interval of the two designs are studied. Finally, by numerically analyzing the relations between the key parameters and the total expected cost per unit time, the comparisons between the two designs are considered in detail.

• Journal of the Korean Statistical Society
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• v.23 no.2
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• pp.403-420
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• 1994

An economic design of the $\bar{X}-R$ chart using variable sample size (VSS) scheme is proposed in this paper. In this design the sample size at each sampling time changes according to the values of the previous two sample statistics, sample mean and range. The VSS scheme uses large sample if the sample statistics appear near inside the control limits and smaller sample otherwise. The set of process parameters, such as the sampling interval, control limits and the sample sizes, are chosen to minimize the expected cost per hour. The efficiency of the VSS scheme is compared to the fixed sample size one for cases where there is multiple of assignable causes. Percent reductions of the expected cost in the VSS design are calculated for some given sets of cost parameters. It is shown that the VSS scheme improves the confidence of the procedure and performs statistically better in terms of the number of false alarms and the average time to signal, respectively.

• Industrial Engineering and Management Systems
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• v.13 no.1
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• pp.101-106
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• 2014

New control charts under repetitive sampling are proposed, which can be used for variables and attributes quality characteristics. The proposed control charts have inner and outer control limits so that repetitive sampling may be needed if the plotted statistic falls between the two limits. Particularly, the new np and variable X-bar control charts under repetitive sampling are considered in detail. The in-control and out-of-control average run lengths are analyzed according to various process shifts. The performance of the proposed control charts is compared with the existing np and the X-bar control charts in terms of the average run lengths.

• Korean Management Science Review
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• v.12 no.1
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• pp.111-124
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• 1995

With the increasing interest of reducing process variation, statistical process control has served the pivotal tool in most industrial quality programs. In this study, system analyses have been performed associated with a cost incorporated version of a process control, a quadratic loss-based X over bar control chart model. Specifically, two issues, the capital/research investments for improvement of a system and the precision of a parameter estimation, have been addressed and discussed. Through the analysis of experimental results, we show that process variability is seen to be one of the most important sources of loss and quality improvement efforts should be directed to reduce this variability. We further derive the results that, even if the optimal designs may be sensitive, the model appears to be robust with regard to misspecification of parameters. The approach and discussion taken in this study provide a meaningful guide for proper process control. We conclude this study with providing general comments.

• Communications for Statistical Applications and Methods
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• v.10 no.3
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• pp.825-833
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• 2003

Knowing the time of the process change could lead to quicker identification of the responsible special cause and less process down time, and it could help to reduce the probability of incorrectly identifying the special cause. In this paper, we propose a maximum likelihood estimator of the process change point when a Shewhart $\bar{X}$ chart with variable sample size (VSS) scheme signals a change in the process mean. Also we build a confidence interval for the process change point by using the likelihood function.

• Journal of the Korea Safety Management & Science
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• v.10 no.1
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• pp.191-195
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• 2008

The present study contributes reviewing and suggesting various models for measurement system analysis (MSA). Measurement errors consist of accuracy, linearity, stability, part precision, repeatability and reproducibility (R&R). First, the major content presents split-plot design, and the combination method of crossed and nested design for obtaining gage R&R. Second, we propose $\bar{x}-s$ variable control chart for calculating the gage R&R and number of distinct category. Lastly, investigating the determination of gage performance curve which establishes the control specification propagating calibration uncertainties and measurement errors is described.

• Journal of Industrial Technology
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• v.28 no.A
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• pp.149-153
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• 2008

$C_p$ and other process capability indices are used extensively in industry, However, They are inadequate and widely misused. In a practical application, process average ${\mu}$ is almost always drifted by various assignable causes in process. And control charts will not detect these shifts in process average. In this study, incorporating these undetected shifts, a new capability analysis method is introduced.

• Proceedings of the Korean Society for Quality Management Conference
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• 2004.04a
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• pp.507-512
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• 2004

This research investigates economic-statistical characteristics of variable sampling size & interval(VSSI) X charts under two assignable causes. We propose the procedure for designing VSSI X charts, based on Lorenzen and Vance model. Computational experiments show that the VSSI X chart Is superior to the Shewhart X chart in the economic-statistical sense, even under two assignable causes

• Proceedings of the Korean Reliability Society Conference
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• 2005.06a
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• pp.147-155
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• 2005

When a failure or fault is detected, the product is adjusted or design change and is returned to its original condition before the failure or fault. Continuous improvement of the FMEA system is to determine an optimum product reliability that minimizes the total cost per unit time associated with inspection, repair, and the nondetection cost.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.4
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• pp.38-46
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• 1994

The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.