• Title/Summary/Keyword: Ball screw

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Thermal Expansion Analysis of the Ball Screw System by Finite Difference Methods (유한차분법을 이용한 볼스크류 시스템의 열팽창 해석)

  • Jeong, Seong-Jong;Park, Jeong-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.44-57
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    • 1992
  • Ball screw systems have been used for positioning elements of machine tools and precision tables. In order to maintain the high rigidity and accuracy, a certain amount of preload is applied between the nut and the screw of ball screw systems. However, large amount of the preload oncreases the frictional heat. The temperature rises remarkably at the high speed motion, and the thermal expansion degrades the positioning accuracy. In this paper, a finite difference method is applied to analyse temperature distributions and thermal expansions of the ball screw system according to preload conditions and rotational speeds. Some simulation results show that the developed methodology is appropriate to study the thermal expansion characteristics of ball screw systems.

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레이저를 이용한 볼나사 리드오차 측정에 관한 연구

  • 윤영식;박철우;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.254-259
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    • 1994
  • Recently, the precision ball screw becomes the essence of the high-precision industries and is playing a key role in the positioning devices. The standard and definition of pitch error in a precision ball screw is specified by KS, JIS or ISO. However, the method of measuring the pitch error is not concrete. In this study. laser measurement system(LMS) with a laser position transducer and a machine-tools is developed. In order to verify the stability of the LMS, several experiments with the standard ball screw is performed.

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Driving of the Ball Screw Actuator Using a Global Sliding Mode Control with Bounded Inputs

  • Choi Hyeung-Sik;Son Joung-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.7
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    • pp.758-768
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    • 2005
  • The ball screw actuated by the electric motor is widely used as an essential actuator for driving the mechanical system by virtue of accuracy and force transmission capability. In this paper, a design of the global sliding mode control is presented to drive the ball screw actuator along the minimum time trajectory, In the proposed control scheme, if the ranges of parametric uncertainties and torque limits of the system are specified, the arrival time of the load along the minimum time trajectory can be estimated. Also, the arriving time at the reference input and the maximum acceleration are expressed in a closed form solution. Conversely, the capacity of a ball screw actuator including the motor can be easily designed if the external load and its transportation time are specified. The superior performance of the proposed control scheme and analysis is validated by the computer simulation and experiments comparing with other sliding mode controllers.

Modeling and Sliding-mode Control of a Robot Manipulator actuated by the Ball Screw (볼나사를 이용한 매니퓰레이터의 모델링 및 슬라이딩모드 제어)

  • 최형식;박용헌;정경식;이호식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.292-295
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    • 2001
  • Conventional robots actuated by motors with the speed reducer such as harmonic drive had weakness in delivering loads, pressing, grinding, and cutting jobs. To overcome this, a new type of robot actuated by the ball screw was proposed. The ball screw is actuated by using four bar mechanism. The dynamics model of the robot was set up. The robot has parameter uncertainties and nonlinearlity due to the ball screw actuator. To coordinate the robot, the sliding-mode control was applied.

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Characteristics of floating couplings of ball screw for high precision feeding system (고정밀 이송을 위한 볼스크류용 체결기구의 특성에 관한 연구)

  • 김인찬;박천홍;정윤교;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.610-614
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    • 1996
  • As the run out error and misalignment of ball screw connected directly to guide table largely affect the motion accuracy of guideway, floating coupling that releases the table from screw nut except feed and rotational direction is needed todecrease its influences. The purpose of this study is to propose a practical model floating coupling of ball serew for high precision feeding system. The straightness, dynanic characteristics and micro step response of hydrostatic guideway, mounted with three types of coupling fixed type, leaf spring type and hydrostatic type, are tested and compared. From the resuts of experiments, it is proved that a hydrostatic type floating coupling is superior to other couplings and is available to high precision feeding system with ball screw.

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불나사 열변형에 따른 가공정밀도 개선에 관한 연구

  • 조규재;홍성오;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.278-282
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    • 1997
  • Thermal expension of the ball screw in semi-closed loop type CNC Lathe directly introduces positioning error along the travel axis. In this paper the thermal displacement of the ball screw is estimated by using macro variabie. The estimated dispacement of the ball screw are given to the NC in the form of pitch error compensation data into time interval. The thermal behaviour of the ball screw of the CNC Lasthe under the constant driving conditions was measured to examine the effectiveness of this compensation method. The results showed that thermal displacment of the ball screw were the positioning accuracy could be maintained to better then 6 .mu.m while using this compensation.

Modeling & Control of a Multi-Joint Robot actuated by the Ball Screw (볼나사 구동기를 이용한 다관절 로봇의 모델링 및 제어)

  • 최형식;김영식;전대원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.323-326
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    • 1997
  • Conventional robots actuated by motors with the speed reducer such as harmonic drive had weakness in delivering loads, pressing, grinding, and cutting jobs. To overcome this, the developer a new type of robot actuated by the ball screw. The robot is an articulated shape, which is composed of four axes. The base axis is actuated similarly with conventional robot, but the others are actuated by four bars mechanism composed of the ball screw. We setup the dynamics model of the robot. The robot has parameter uncertainties and nonlinearlity due to the ball screw actuator. To coordinate the robot, we applied sliding-mode control.

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High Speed Tool Feed System by the Mechanism of Ball Screw and Servo Motor (볼 나사와 서보모터 메커니즘에 의한 고속 TOOL 이송장치)

  • 김성식;김경석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.76-82
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    • 1998
  • In this study, the Ball screw and Servo motor Mechanism is considered as a High Speed Tool Feed System for the machining of a piston of a reciprocating engine. For the machining of a piston, that shapes oval, high speed servo mechanism is needed as a positioning of a cutting tool, and the stroke of tool is 0.1 mm ~ 1 mm. Ball screw and servo motor Mechanism is available very much because this mechanism is used widely in general machine. This Mechanism has been designed with the use of the decrease in mass and partial wear of the ball screw for high speed positioning of tool. Also the periodic learning control method with the inverse transfer function compensation has been applied to the positioning control for the high accuracy positioning of tool. These applications lead the achievement of the machining of a piston with an accuracy of 5${\mu}{\textrm}{m}$ at 2500 rpm in CNC turning.

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Disturbance Observer and Error Model-based Control of Ball Screw Drives

  • Cho, Chang-Nho;Lee, Chang-Hyuk;Kim, Hong-Ju
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.4
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    • pp.435-445
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    • 2019
  • Ball screw drives are widely used in industry, and many studies have been devoted on precise, fast and robust control of ball screw drives. In this study, a novel position control algorithm for ball screw drives is proposed, which consist of a PD controller, a friction feedforward and a disturbance observer. The dynamics and the position error of such controller are analyzed to establish an error model, which can be used to predict the resulting position error of the given desired trajectory. Using the proposed error model, the desired trajectory can be modified so that the predicted position error can be compensated in a feedforward manner. The proposed algorithm does not require the model of the system for the error prediction, and thus can be easily applied to conventional control systems. The performance of the system is verified through simulations and experiments.

A Study on the Analysis for Development of a Deflector Type Miniature Ball Screw (초소형 디플렉터 타입 볼스크류 개발을 위한 해석에 관한 연구)

  • Lee, Choon-Man;Moon, Sung-Ho;Lee, Young-Hun;Kim, Jun-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.979-984
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    • 2016
  • Recently, ball screws have been used in machine tools, robot parts, and medical instruments. The demand for ball screws of high precision and reduced size is increasing because of the growth of high value-added industries. Three types of ball screws are typically used: deflector type, end-cap type, and tube type. They are also classified from C0 to C9 according to the precision level. A deflector type ball screw can reduce the variation of rotational torque and the size of the nut of the ball screw is minimized. To ensure the reliable design of ball screws, it is important to perform a structural analysis. The purpose of this study is to perform a stability evaluation through analysis of a deflector type miniature ball screw for weapon systems. The analysis is performed through Finite Elements Method (FEM) simulation to predict characteristics such as deformation, stress, and thermal effects. The interference between the shaft and the deflector for smooth rotation are also studied. Based on the results of the analysis, the development of the deflector type miniature ball screw for weapon systems is performed.