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A study on the improvement of thermal characteristics of high power light source (고출력 광원의 방열특성 개선에 대한 연구)

  • Lee, Han-myung;Kim, Young-woo;Chun, Woo-young;Kim, Yong-hyung;Kim, Jin-hong
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1285-1285
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    • 2015
  • 현재 전력난에 의해 에너지 절감이라는 말은 가정 및 산업 현장 곳곳에서 들을 수 있다. 에너지 절감 대책 중 하나가 몇 년전 정부에서 발표한 백열등 수입 및 유통금지가 있다. 그 효과로 LED 산업이 각광 받게 되었다. 다양한 LED 산업 및 기술에서도 신뢰성 및 성능 분야는 항상 진화하고 많은 기업들이 집중하고 있다. LED에서 중요한 요소인 방열성능을 개선시키기 위해 많은 연구를 행하고 있다. 그리고 광원 개발분야에서도, 반도체 광원의 LED PKG의 다량 실장으로 고출력을 행하는 것 보다는 기판위에 Blue Chip을 실장하여 제작하는 고출력 광원의 기술로 집중되고 있다. 이 논문에서는 고출력 광원인 COB(Chip On Board) LED의 방열성능 개선을 다루었다. 기판의 구조 변형으로 방열특성 개선 대안을 제시하였다. Via hole과 Cavity를 이용한 구조를 제안하였다. 그에 대한 해석 방법으로는, 구조적인 해석과 수치적인 해석을 활용하였다. 그 결과로는 약 13~40%의 방열성능 개선을 나타내었다.

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Characteristics of Kapok Fibers According to Various Pretreatment Conditions (전처리 처리 조건에 따른 케이폭 섬유의 특성)

  • Hong, Seok Il;Lee, Hee Dong;Shim, Jae Yun;Seo, Won Jin;Lee, Beom Soo
    • Textile Coloration and Finishing
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    • v.26 no.3
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    • pp.230-236
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    • 2014
  • The kapok fibers which are the functional fiber materials having natural hollows are environment friendly materials the demand and interest of which are increasing. The kapok fibers are environment friendly and natural hollow fibers which are 5-8 times lighter than cottons and have excellent performances in thermo keeping property, air permeability, bulkiness and resilience. In this study, the pretreatment according to the dyeing behaviors of kapok fibers were studied. Pretreatment(scouring, bleaching) were a variety of conditions. Scouring and bleaching, images of changed surfaces and cross-sections and dyeing behaviors of the dye-o-meter according to the concentration measured in meters and compared. Although the final exhaustion ratio of the kapok fibers scoured with a high concentration recipe was almost as same as that of the kapok fibers bleached with a high concentration recipe, the initial absorption speed of the kapok fibers scoured with the high concentration recipe was faster than that of the kapok fibers bleached with the high concentration recipe.

High Current MIG Welding of Al 5083 Alloy under Ar/He Mixed Gas Shielding (Ar/He 보호가스분위기에서 Al 5083 합금의 대전류 MIG 용접특성)

  • Choi, Young-Bae;Hwang, In-Sung;Kang, Mun-Jin;Kim, Dong-Cheol
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.87-92
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    • 2014
  • Recently, use of thick Al 5083 plate has increased in production of LNG storage tank. In general, multi-pass welding has been used to achieve sufficient penetration in thick plate welding. High current welding which enables high deposition and deep penetration is preferred in thick plate welding because the increase of number of pass increases manufacturing cost and formation of weld defect. In this study, welding characteristics according to various Ar/He shielding gas composition was investigated in high current MIG welding. The bead-on-plate welding and V groove welding were conducted on Al 5083 alloy with a thickness of .25 mm. The effect of shielding gas composition on bead shape was evaluated and proper shielding gas composition was proposed. Also arc stability was examined under selected shielding gas composition. One side-one pass welding experiments were conducted for V groove specimen with a thickness of 25 mm. Mechanical properties and hardness profiles were measured for the V groove specimens.

Effect of Preheat Temperature on Diffusible Hydrogen Content in Weld Metal Deposited using Flux Cored Wire (시편 예열 온도가 FCW 용착금속의 확산성 수소량에 미치는 영향)

  • Kim, Dong Yoon;Hwang, In Sung;Kim, Dong Cheol;Kang, Moon Jin
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.18-21
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    • 2014
  • Cold cracking of weldment is one of the most serious welding problems. A sufficient quantity of diffusible hydrogen, a residual stress, and a sensitive microstructure are the causes of cold cracking. Removal of any one of these factors can be used to prevent cold cracking. Application of flux cored arc welding process is increasing due to high productivity and easiness of welding. In addition, to prevent cold cracking in the HAZ or weldment, preheat temperature and interpass temperature have to be controlled. In this study, the effect of preheat temperature on the levels of diffusible hydrogen in the weld metal deposited using flux cored wire was examined. The levels of preheat temperature of base metal specimen were ambient temperature, 50, 100 and $150^{\circ}C$ respectively. The result showed that the increase of preheat temperature was a linear relationship with reduction of diffusible hydrogen content in weldment.

Resistance Spot Welding Characteristics of Mg Alloy Applying Current Waveform Control (전류 파형 제어를 적용한 마그네슘 합금의 저항 점 용접 특성)

  • Choi, Dong-Soon;Hwang, In-Sung;Kim, Dong-Cheol;Ryu, Jae-Wook;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.70-75
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    • 2014
  • In automotive industry, applying of Mg alloy to autobody has been issued recently as a light metal. But poor resistance spot weldability of Mg alloy is blocking commercialization. So studies on improving resistance spot weldability of Mg alloy is increasing continuously. For reduce loss of heat input during welding, inverter DC power source is considered because of short rise time to target welding current. But rapid rising of welding current can increase temperature rapidly in nugget and oxide film between electrode and base metal, and that causes generating expulsion on low welding current range. In this study, for increase optimum welding current range and prevent generating expulsion, applicate various types of welding current waveform controls during resistance spot welding. For analysis effects of each current waveform control, acceptable welding current regions according to electrode force and welding time is determined and lobe diagram is derived. In result, pre heat is proposed as optimum type of welding current waveform control.

Micro Groove Cutting Using Diamond Tools (다이아몬드 공구를 이용한 미세 홈 가공)

  • Choi, Young Jae;Song, Ki Hyeong;Lee, Seok Woo;Choi, Hon Zong
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.181-187
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    • 2014
  • Micro patterns are used to maximize the performance and efficiency of the product in many industries such as energy, display, printing, biology, etc. Nowadays, the fabrication technology for micro patterns has been developed in various ways such as photolithography, laser machining, electrical discharge machining and mechanical machining. Recently, mechanical machining the size of smaller than 1 micrometer could be tried, because the technology related to the machining was developed brilliantly. This paper shows the experiments using cutting processes in order to fabricate the micro pattern. Micro patterns of the size of several micrometers were machined by the diamond tools of two different shape, the deformation and generation of burr were investigated.

A Study on the Adhesion Improvement of Immersion Copper Coatings using Complexing Agent (착화제를 이용한 치환동 도금층의 밀착력 향상에 관한 연구)

  • Koo, Seokbon;Jeon, Jumi;Hur, Jinyoung;Lee, Hongkee
    • Journal of the Korean institute of surface engineering
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    • v.48 no.1
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    • pp.1-6
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    • 2015
  • Amino-carboxyl acid as a complexing agent in acid copper sulfate solution was utilized to improve the adhesion of immersion copper layer for steel wire. According to the tape test results, regardless of alloy composition of the wire, the adhesion of immersion copper layer was improved with the addition of amino-carboxyl acid. The incorporation of H and Fe in the plating layer was analyzed by TOF-SIMS. The H and Fe were detected at the entire coating layer without any addition of amino-carboxyl acid. However, with addition of amino-carboxyl acid, the H and Fe were scarcely detected at the coating layer.

Optimization of Al 6063 Heat Sink using CFD Simulation and Comparative Analysis of Thermal Dissipation Properties with Thermal Conductive Polycarbonate (CFD전산모사를 이용한 Al 6063 Heat Sink 최적화 설계와 열전도성 Polycarbonate와의 방열성능 비교 분석)

  • Her, In-Sung;Lee, Se-Il;Lee, A-Ram;Yu, Young Moon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.7
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    • pp.19-25
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    • 2014
  • In the LED lighting applications, because LED packages are the origin of heat generation, there are thermal design problem on heat sinks. In the thermal design, it is important to consider the total volume and the total weight of heat sink simultaneously. In this study, an Al 6063 heat sink was optimized using Computational Fluid Dynamics(CFD) simulation tool for the cooling of 30W LED module, and then the cooling performance and the total weight of heat sinks with Al 6063 and Thermal Conductive Polycarbonate(TCP) were compared under the same conditions. As the result of simulation, an Al 6063 heat sink was optimized with 22 ea. of fins and 1.6 mm of fin thickness. LED Junction Temperature of the TCP Heat Sink was $5.6^{\circ}C$ higher, but total weight of it was 47 % less than the Al 6063.

A Development and Performance Test of Voltage Measurement Accuracy Assessment System for Distribution Equipment (배전기기 전압계측 정밀도 평가시스템 개발 및 성능시험)

  • Cho, Jin-Tae;Kim, Ju-Yong;Lee, Hak-Ju;Kim, Jae-Han
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.9
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    • pp.83-89
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    • 2013
  • Power distribution system has been changed from radial system to closed loop or mesh system due to connection of distributed generation growth. Data from distribution equipments which are installed at distribution line is required to be accurate for the performance of DMS(Distribution Management System). This paper analyzes the voltage measurement data from distribution equipment. However, the results of the analysis are confirmed to have some errors in voltage measurement data from distribution equipment. These errors come from aging of voltage sensor in distribution equipment and inaccurate data transfer to FRTU(feeder remote terminal unit) through the controller. The main problem is that the voltage measurement data of distribution equipment can not be assessed after it's first installation at the distribution line. The voltage measurement accuracy assessment system is to assess the voltage measurement data from distribution equipment on hot-line. This study had a field test to verify the performance of system.

A Case Study on the Risk Assessment for Offshore Plant Solid Desiccant Dehydration Package by using HAZOP (HAZOP을 통한 해양플랜트 흡착식 탈수공정 패키지의 위험성평가 및 안전도 향상 방안)

  • Noh, Hyonjeong;Park, SangHyun;Cho, Su-gil;Kang, Kwangu;Kim, Hyungwoo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.569-581
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    • 2020
  • Since the dehydration packages of offshore plant deal directly with oil & gas, there is a great risk of fire and explosion during operation. Therefore, this study performed risk assessment through HAZard & OPerability (HAZOP) for solid desiccant dehydration package that can remove water component of natural gas in offshore floating liquefied natural gas (LNG) production facilities below 0.1 ppmv. The risk matrix was determined by dividing the likelihood and the severity into five levels separately by asset, life, environment and reputation. The piping & instrumentation diagram (P&ID) of the dehydration package was divided into 9 nodes. Total 22 deviations were assessed in consideration of the adsorption and desorption conversion cycle. A risk assessment based on deviations revealed 14 major hazards. Three representative types of hazards were open/close failure of the control valve, control failure of the heater, and abnormal operation of the regeneration gas cooler. Finally, we proposed the installation of additional safety devices to improve safety against these major hazards, such as safety instrumented functions, alarms, etc.