• 한국가스학회지
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• 제23권4호
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• pp.40-45
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• 2019

논문은 대형트럭의 화재에 관련된 고장사례를 고찰한 논문이다. 첫 번째 사례는 6번 실린더 라이너 상단부와 실린더 헤드 사이에 접촉하는 D링부의 변형으로 헤드 가스켓부의 기밀불량 현상으로 냉각수가 누출하여 엔진이 과열되었다. 이 열이 에어크리너 주변 배선에 전달되어 쇼트(short)에 의해 화재가 발생된 것을 확인하였다. 두 번째 사례는 자동차의 리어(Rear) 4축 브레이크 라이닝 과다마모로 브레이크 작동 S 캠(Cam)이 리턴되지 않아 브레이크 라이닝이 드럼과의 계속적인 마찰에 의한 마찰열에 의해 화재가 발생된 것을 확인하였다. 세 번째 사례는 엔진 점검을 위해 캡을 틸팅하였을 때 틸팅 모터의 과부하로 배선의 단락현상이 발생하여 이 불꽃에 의해 화재가 발생한 것을 확인하였다. 따라서, 대형트럭의 화재는 철저한 관리를 하여 화재발생을 최소화하여야 한다.

• 한국가스학회지
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• 제26권3호
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• pp.54-59
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• 2022

이 논문은 LPG 자동차 엔진의 타이밍벨트, 캠샤프트포지션센서 및 점화코일에 대한 고장사례에 관련된 연구이다. 첫 번째 사례는, 엔진의 프론트 케이스 브래킷장착을 할 때 12mm 볼트를 조이면서 과대한 토크로 인해, 볼트가 체결부에서 분리되어 크랭크축의 스프로킷에 끼여 타이밍벨트와 스프로킷의 이사이에 벨트 간섭에 의해 벨트가 끊어진 것을 확인하였다. 두 번째 사례는, 실린더 헤드부에 설치되어 있는 캠샤프트 포지션 센서와 캠축 감지부의 간극이 너무 작아 센서의 펄스신호불량에 의한 컴퓨터의 인식불량으로 인해 엔진의 부조화현상이 발생된 것을 확인하였다. 세 번째 사례는, 2번 점화코일의 내부불량으로 인해 점화를 할 때 점화코일에서 불꽃이 누설되어 엔진의 부조화 현상이 발생된 것을 확인하였다. 따라서, 차량관리자는 이러한 현상이 발생되지 않도록 철저한 차량점검을 해야한다.

• 한국자동차공학회논문집
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• 제14권2호
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• pp.166-173
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• 2006

This study investigates a heavy duty diesel engine with swept vol. 12.6L, 4cycle-OHC type to verify the effects of the performance and exhaust gas emission according to the variable specifications of both swirl ratio and flow coefficient in inlet port, combustion bowl and fuel injection system. To meet the high BMEP and stringent exhaust emission standard, a turbocharger with wastegate and an intercooler were installed in the engine. Helical port, major design parameters for combustion chamber and electronic fuel injection pump with 1,000bar were reviewed and applied. Confirmation tests were also performed to meet the target value, $NO_x$ 5.0g/kWh and PM 0.1g/kWh of Euro3 exhaust emission legislation. The results of this study show that not only is it effective to use a relatively bigger bowl size for controlling rapid burning condition due to the decreased in-bowl swirl, but also to use a concave cam with double injection rates to decrease $NO_x$.

• 오토저널
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• 제5권1호
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• pp.45-53
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• 1983

There exist many kinds of frictions in internal combustion engine such as piston ring and skirt, cam and tappet, bearing friction etc. Among them, the frictions between piston ring, skirt and cylinder are particular. These frictions for motoring test are differ from that of firing test even though the temperature of cooling water and lubricating oil keep identically. The frictions for firing test are increased due to combustion pressure and products. The precise calculation of the friction is difficult. But we can assume that the friction is governed by the viscosity of lubricating oil and gas pressure of cylinder. And the viscosity of lubricating oil is dependant on gas temperature of cylinder, so the piston friction may be governed by gas pressure and temperature of cylinder. In this treatise, we propose the method of evaluating piston friction under the condition of constant engine speed, and we analyzed the behaviours and influence of factors concerned with the piston friction for output correction when the inlet pressure and temperature were varied. The main results are as follows: 1) The behaviours on the inlet conditions for the contact force of the piston rings and the viscosity of the lubricating oil concerned with piston friction are found. 2) The essential point the these behaviours is dependant on the cyclic variation following to the inlet conditions. 3) According to our analysis, It was observed that the viscosity of lubricating oil is more effective than the contact force to the piston rings.

• Journal of Mechanical Science and Technology
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• 제17권1호
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• pp.146-156
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• 2003

A numerical algorithm is developed to analyze the performance of a Unit-injector (UI) System for a diesel engine. The fundamental theory of the algorithm is based on the continuity equation of fluid dynamics. The loss factors that should be seriously regarded on the continuity equation are the compressibility effect of liquid fuel, the wall friction loss in high-pressure fuel lines of the system, the kinetic energy loss of fuel in the system, and the leakage of fuel out of the control volume. For an evaluation of the developed simulation algorithm, the calculation results are compared with the experimental outputs provided by the Technical Research Center of Doowon Precision Industry Co. (DPICO) ； the maximum pressure in the plunger chamber (P$\_$p/) and total amount of fuel injected into a cylinder per cycle (Q$\_$f/) at each operational condition. The result shows that the average error rate (%) of P$\_$p/ and Q$\_$f/ are 2.90% and 4.87%, respectively, in the specified operational conditions. Hence, it can be concluded that the analytical simulation algorithm developed in this study can be reasonably applied to the performance prediction of newly designed UI system.

• 오토저널
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• 제5권3호
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• pp.45-55
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• 1983

This paper discussed about Application Technique of Numerical Methods for large structure. The dynamic behaviours of a vehicle were investigated through finite element modelling. After dividing a vehicle body into three substructures, Basic Mass System was composed of 60 flexual modes which was obtained from the dynamic characteristics of each substructure using Modal Synthesis Method. Engine, transmission and rear axle, etc. were added to Basic Mass Model, consequently Full Mass System was constructed by 72 degree of freedoms. Full Mass System was analyzed over the frequency range 0.5-50.0 Hz under the loading conditions which were Stationary Gaussian Random Process. Results and discussions provided the guidelines to eliminate resonances among the parts and to improve the Ride Quality. The Absorbed Power was used as a standard to determine the Ride Quality. The RMS value of driver's vertical acceleration was obtained 0.423g from the basic model and 0.415g from the modified model.

• 한국CDE학회논문집
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• 제10권2호
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• pp.77-88
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• 2005

This paper introduces a project for the development of an F-125 machine using 3D PLM systems including 3D CAD, CAM, CAE, PDM, and DMU systems. Here, the F-125 machine is a formula racing car equipped with a 125cc motorcycle engine. A development process and computer-integrated environment was established using 3D PLM systems on the conceptual basis of concurrent and virtual engineering. A DMU model for a full vehicle was built using CATIA V.5 and used to check interference between parts and to simulate assembly process. This DMU-based approach enables to find and fix manufacturing problems in the early design stage. All development activities have been done by the graduate and undergraduate students of the automotive engineering department of Kookmin University. Through the project, the students could acquire knowledge about car development process and 3D PLM systems in automotive industry.

• Journal of Mechanical Science and Technology
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• 제14권3호
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• pp.283-290
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• 2000

To maintain the specific volumetric efficiency of a heavy-duty diesel engine, an understanding of the behavior of each part of the valve train system is very important. The stiffness of the valve train system has a strong influence on the behavior of the valve train than valve clearance, heatresistance, or the durability of parts. In this study, a geometrical cam design profile using a finite element model of the valve train system is suggested. The results of the valve behavior according to the change in stiffness is analyzed for further tuning of the valve train system.

• 한국자동차공학회논문집
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• 제15권6호
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• pp.1-8
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• 2007

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke marine diesel engine is of great economic importance. In Korea, authors first developed a motor-driven cylinder lubricator for a Wartsila Switzerland large two-stroke diesel engine. The characteristic of the developed product is that can control automatically the oil feed rate with a load fluctuation by the motor drive and the offset cam. For manufacturing the reliable and useful products, however, it is necessary to investigate further characteristics and to improve performances as a cylinder lubricator. In this study, the effects of pump motor speed, plunger stroke and cylinder back pressure on oil feed rate, maximum discharge and delivery pressures are experimentally investigated by using the electronically controlled quill injection system and distributer in the developed cylinder lubricator. It is found that the oil feed rates of electronic control and mechanical type quills with the in-cylinder back pressure are differently characterized by the role of accumulator, the viscous resistance of contact area, etc. It can be also shown that the maximum discharge pressure of the electronic control quill is lower than the mechanical type one but the maximum discharge pressure difference of two types decreased as plunger stroke is small, and the maximum delivery pressures of two types increased as plunger stroke, motor speed and back pressure are elevated but the maximum delivery pressure of mechanical type is higher than the one of electronic control type.

• 한국자동차공학회논문집
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• 제15권2호
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• pp.115-125
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• 2007

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke marine diesel engine is of great economic importance. In Korea, a motor-driven cylinder lubricator for a large two-stroke marine diesel engine manufactured by $W{\ddot{a}}rtsil{\ddot{a}}$ Switzerland Co., Ltd. was first developed by authors through the joint research of industry-university in 2002. The characteristic of the developed product is that can control automatically the oil feed rate to a load fluctuation by the motor drive and the offset cam. The performance of the product is not also inferior to the conventional one. For manufacturing the reliable and useful products, however, it is necessary to investigate further characteristics and improve the performance of a cylinder lubricator. In this study, the effect of quill with and without accumulator on maximum discharge pressure, delivery delay duration and oil feed rate relative to motor revolution speed using plunger stroke as a parameter is experimentally investigated by using the developed cylinder lubricator. It is found that the maximum discharge pressure with accumulator is higher than that of no accumulator as plunger stroke and motor revolution speed are elevated, and the delivery delay duration with accumulator is shorter than that of no accumulator as plunger stroke and motor revolution speed are increased. Also, oil feed rate with accumulator is less than that of no accumulator except for a plunger stroke of 2 mm as plunger stroke and motor revolution speed are raised.