• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2002년도 금형가공 심포지엄
• /
• pp.308-315
• /
• 2002

In recent automotive industries, fine blanking technology widely used in production of components with relatively thick gauges in brake systems, seat recliner, door locks, and auto transmission systems. Due to its advantages to obtain almost final product quality using fine blanking forming process without additional finish machining processes, consequently saving the production costs. In this paper we intended to develope the small sized module gear toothed dual seat recliner sector gear(0.5mm module) for car seats using fine blanking process which needed semi piercing with computer simulation and a lot of try and errors to achieve required accuracy and geometric quality. However through the some corrections of tool geometries with tryout test, we could get successful results.

• 한국소음진동공학회논문집
• /
• 제17권12호
• /
• pp.1217-1222
• /
• 2007

With recent advance in automotive noise control engineering reducing major sound sources in the vehicle, customers perceive Buzz, Squeak and Rattle (BSR) as one of important indicators of vehicle quality and durability. As the long-term goal, we expect to establish the integrated design cycle for the reduction of the BSR noise in the early stage of vehicle development. which consist of design, prediction and evaluation procedures. This is possible only with great bulk of experimental data for BSR noise. In this paper, BSR noise is experimentally identified for vehicle doors, which have been traditionally considered as one of main sources of BSR noise. Based on this result, we proposed systematic method for the prevention of BSR noise in the vehicle doors.

• Elastomers and Composites
• /
• 제51권1호
• /
• pp.38-42
• /
• 2016

For improving the heat loss of a refrigerator around door gasket, it is very important to reduce the amount of rubber magnet used, of which thermal conductivity is much higher than the plastics, and enhancing the magnetic properties of rubber magnet itself is crucial for this. In the present study, therefore, a relationship between the optimum conditions of rubber magnet fabrication process and raw material compositions in the ferrite powder/CPE binder compounds was investigated for finding a way to enhance the magnetic properties of rubber magnet. Magnetic attraction forces of a sample rubber magnet was measured as function of distance, and thermal properties of the sample ferrite powder/CPE binder compound were analyzed with TG/DTA thermal analyzer. As a results, a rubber magnet strip with enhanced magnetic properties was expected to be fabricated, of which raw material compound was prepared by compounding with higher ferrite magnetic powder concentration.

• 한국산학기술학회논문지
• /
• 제15권10호
• /
• pp.5963-5967
• /
• 2014

본 자동차 충돌사고는 인간이 자동차 문명을 발전시킨 이래 누려온 편의성의 대가이기 때문에 많은 사람들이 충돌사고 시 승객의 사망과 상해를 기술적으로 감소시키기 위해 여러 가지 노력을 기울여 왔다. 도로교통공단 통계자료에 따르면 승용차 충돌사고로 인한 사망자 충 측면충돌사고에 의한 사망자가 정면충돌사고의 사망자보다 많다. 자동차 설계자들은 이에 대응하기 위해 도어 내부에 임팩트 빔(Impact Beam)과 임팩트 프레임(Impact Frame)이라는 보강재를 추가시켜 왔다. 이러한 보강재 개발을 위해 충돌실험은 필수적이다. 충돌실험의 경우 많은 비용과 시간이 소모되게 된다. 본 연구는 임팩터를 떨어뜨려 충격량과 변형량을 얻을 수 있는 실험장치 개발이 목적이다. 경제적 비용을 줄일 수 있는 이상적인 실험장치 구성을 제시하고, 수치해석 값과 실험결과 값을 비교 분석한 결과 충돌 시작 후 3.5E-3sec에서 각각 3.49E-3, 3.99E-3의 변형량을 나타냈다.

• 한국산학기술학회논문지
• /
• 제17권10호
• /
• pp.499-508
• /
• 2016

사출 성형 방법은 금형내부에 가소화된 수지를 높은 압력으로 사출한 후 경화시켜 제품을 만드는 방법으로 자유로운 형상제조가 가능하며 수 만개의 제품생간이 가능한 장점을 가지고 있다. 본 논문에서는 사출성형 해석을 통하여 차량용 도어래치 공정조건을 결정하는 것이다. 적합한 사출성형 공정의 사출 유량을 선정하기 위하여, 사출 시간, 압력, 유동 패턴, 고화영역, 전단응력, 전단률, 웰드라인을 비교한1차 해석과 금형 온도 안정화 및 보압과 냉각 공정 조건 결정을 위한 2차 해석을 진행하여, 사출성형 특성과 제품 품질에 미치는 영향을 고찰하였다. 이에 따라 선정된 사출 성형 공정 조건으로 금형을 설계하고, 제품을 생산하였을 때 성형품의 외관을 관찰한 결과 웰드라인과 기공들이 존재하지 않음을 알 수 있었고, 시제품과 변형량을 비교하였을 때 문제가 없음을 확인할 수 있었다. 따라서 선정된 조건으로 제품을 생산하였을 때 기존 제품에 비해 불량률을 줄일 수 있으며, 제품 생산 시간의 손실을 최소화 하여 경쟁력을 확보할 수 있을 것이라 판단된다.

• 한국자동차공학회논문집
• /
• 제16권1호
• /
• pp.52-63
• /
• 2008

The side collision reconstruction algorithm is developed using three dimensional car crash analysis. Medium size passenger car is modeled for finite element analysis. Total 24 side collision configurations, four different speed and six different angle, are set up for making side collision database. Deformation index and degree index are built up for each collision case. Deformation index is a kind of deformation estimate averaging displacement of side door of crashed car from finite element analysis result. Angle index is constructed measuring deformed angle of crashing car. There are two kinds of angle index, one is measured at driver's side and the other is measured at passenger's side. Also a collision analysis information in side of cars is used for giving a basis for scientific and practical reason in a reconstruction of the car accident. The analysis program, LS-DYNA3D is utilized for finite element analysis program for a collision analysis. Those database are used for side collision reconstruction. Side collision reconstruction algorithm is developed, and applied to find the collision conditions before the accident occurs. Three example collision cases are tried to check the effectiveness of the algorithm. Deformation index and angle index is extracted for the case from the analysis result. Deformation index is compared to the established database, and estimated collision speed and angle are introduced by interpolation function. Angle index is used to select a specific collision condition from the several available conditions. The collision condition found by reconstruction algorithm shows good match with original condition within 10% error for speed and angle. As a result, the calculation from the reconstruction of the situation is reproducing the situation well. The performance in this study can be used in many ways for practical field using deformation index and degree index. Other different collision situations may be set up for extending the scope of this study in the future.

• 한국자동차공학회논문집
• /
• 제8권3호
• /
• pp.163-170
• /
• 2000

Accident statistics shows that the portion of fatal occupant injuries due to side impacts is considerably high. The side impact usually leads to a severe intrusion of side structure into the passenger compartment. Furthermore, the safety zone for the side impact is relatively small compared to the front impact. Those kinds of physics for side impact frequently result in a fatal injury for the occupant. Therefore, NHTSA and EEVC are trying to intensify the regulation for the occupant protection against side impact. Both the regulation and recent market trends are asking for an installation of side airbag. There are several types of system configuration for side impact sensing. In this paper, we adopt the acceleration-based remote sensing method for the side airbag control system. We mainly focus on the development of hardware and crash discrimination algorithm of remote sensing unit. The crash discrimination algorithm needs fast decision of airbag firing especially for high-speed side impact such as FMVSS 214 and EEVC tests. It is also required to distinguish between low-speed fire and no-fire events. The algorithm should have a sufficient safety margin against any misuse situation such as hammer blow, door slam, etc. This paper introduces several firing criteria such as acceleration. velocity and energy criteria that use physical value proportional to crash severity. We have made a simulation program by using Matlab/Simulink to implement the proposed algorithm. We have conducted an algorithm calibration by using real crash data for 2,500cc vehicle. The crash performance obtained by the simulation was verified through a pulse injection method. It turned out that the results satisfied the system requirements well.

• 대한설비공학회:학술대회논문집
• /
• 대한설비공학회 2008년도 동계학술발표대회 논문집
• /
• pp.286-291
• /
• 2008

Insulation of refrigerator with gasket material near door becomes the technical point at the aspect of heat loss and energy efficiency. Heat loss of refrigerator through the gasket is nearly 30%. In this paper, quantitative evaluation method of heat loss through gasket in established suggest the method for the improvement of heat loss. To analyze the heat transfer, we have used the common software Fluent that is used to CFD. Because of using the convection coefficient of heat transfer, we have solved only the equation of energy for heat transfer. As a result, we have known that heat loss flows through the heat flux vector and that the heat gathered out of the outside iron plate is transferred inner part through the gasket and ABS, etc. Through the result of the numerical simulation that use sub-gasket, we have known that we are able to reduce the heat loss about $20{\sim}40%$. when we applied that sub-gasket on a real refrigerator, the power consumption had reduced about 4.76%. In addition, when we applied a more improved sub-gasket on a real refrigerator and measured the power of the refrigerator the power consumption does reduce about 3% and we will try to apply the improved sub-gasket on a new models of refrigerator.

• 대한산업공학회지
• /
• 제41권4호
• /
• pp.344-351
• /
• 2015

Recently, an ERP (Enterprise resource Planning) system has been becoming an essential S/W tool for companies to manage their business processes and manufacturing resources. As the information exchange becomes more complex, not only corporate companies but also small- and mid- sized enterprises (SMEs) are required to build an ERP system. However, for small- and middle- sized companies, the adoption of ERP systems becomes challenging due to high cost and long installation time of the system. This paper presents a novel concept of an adaptive ERP system incorporating the ontology structure of the business supply chain information. The proposed ERP installation methodology is illustrated with an example of a door-trim manufacturing company in the automotive supply chain.

• 한국산학기술학회논문지
• /
• 제13권12호
• /
• pp.5709-5715
• /
• 2012

플라스틱 소재를 사용한 사출성형부품은 차량 경량화뿐만 아니라 충격흡수를 통한 운전자와 보행자 보호, 제품 디자인의 자율성등의 우수한 장점을 가지고 있어 그 사용량이 급속히 증가하고 있다. 유리섬유함유 플라스틱재료를 이용한 레귤레이터 레일의 사출성형시 불량률최소화를 위해 유한요소해석과 실험계획법을 사용하여 성형공정중의 휨변형량(warpage)과 수축변형를 최소화할 수 있는 최적의 성형조건을 제시하고자 한다. 또한 유리섬유의 유동성과 냉각효율의 확보를 위해 최적의 게이트 및 런너방식을 설정한다. 사출금형을 제작하여 제품을 성형제작한 후 휨변형등의 성능확인을 통해 해석방법의 유효성과 최적화의 실효성을 확인하고자 한다.