• 제목/요약/키워드: Automobile-manufacturing

검색결과 727건 처리시간 0.026초

마찰교반용접법을 이용한 2피스 알루미늄 휠의 개발 (Development of the Two-piece Aluminum Wheels Using the Friction Stir Welding)

  • 최인영;강영준;김안드레이;안규생
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.700-707
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    • 2013
  • Owing to high oil prices and environmental issues, the automobile industry has conducted considerable research and made large investments to manufacture a high-efficiency automobiles. In the case of automobile wheels in which a lightweight material is used to increase the fuel efficiency a mold is used to increase the production efficiency; however, the use of the molding method for this purpose is very expensive. Therefore an automobile wheel consists of two parts. In this study a two-piece automobile wheel is manufactured by the friction stir welding(FSW) of Al6061-T6 to reduce the manufacturing cost and process complexity. The FSW welding tool geometry and rotational speed, and the feed rate are key factors that significantly affect the weld strength. Therefore tensile tests were conducted on specimens produced using various welding conditions, and the optimal FSW welding conditions were applied to manufacture aluminum wheels. To ensure reliability, prototype aluminum wheels were manufactured and their mechanical reliability and safety were evaluated using a durability test, fatigue durability test, and impact test. Through this study, aluminum wheel production was made possible using the FSW method.

충돌 하중을 고려한 친환경 자연섬유 복합재 적용 자동차 차체 패널의 구조 설계 연구 (A Study on Structural Design of Natural Fiber Composites Automobile Body Panel Considering Impact Load)

  • 박길수;공창덕;박현범
    • Composites Research
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    • 제28권5호
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    • pp.291-296
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    • 2015
  • 본 연구에서는 자동차 구조물의 경량화를 위해 자연섬유 복합재료를 적용하여 차량용 패널의 구조 설계 및 해석을 수행하였다. 구조 설계를 위해 Flax/vinyl ester 복합재료를 적용하였다. 섬유 복합재 패널의 제조공법은 VARTML(Vacuum Assisted Resin Transfer Molding-Light) 제조공법이 적용되었다. 구조 설계 후 충돌에 의한 구조물의 안전성을 분석하기 위해 충돌 실험을 수행하였다. 충돌 실험은 유럽 보행자 보호 기준에 맞게 수행하였으며 해석 결과를 검증하기 위하여 시편을 제작해 충격 실험을 수행하였다. 또한 충격 손상 후 구조물의 잔류강도를 측정하기 위해 손상을 가한 시편의 압축강도 실험을 수행하였다.

차세대 자동차 본넷용 친환경 경량화 자연섬유 복합재 구조 설계 (Structural Design of Light Weight Natural Fiber Composites for Next Generation Automobile Bonnet)

  • 박길수;공창덕;박현범
    • Composites Research
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    • 제28권2호
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    • pp.46-51
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    • 2015
  • 본 연구에서는 차량용 본넷의 구조 설계 및 해석을 수행하였다. 구조 설계를 위해 아마/비닐 에스테르 복합재료가 적용되었다. 아마 섬유 복합재 본넷의 제조공법은 VARTML(Vacuum Assisted Resin Transfer Molding-Light) 제조공법이 적용하였다. VARTML 공법은 한쪽 면은 견고한 금형을 사용하고 다른 면은 진공과 함께 유연한 금형을 사용하여 압력차를 이용하여 내부에 적층된 섬유에 수지를 신속하게 함침 시켜 성형하는 방법이다. 아마/비닐 에스테르 패널로 부터 시편을 가공하여 재료의 기계적 물성치를 획득하기 위한 시편 시험을 수행하였다. 이를 기반으로 자동차 본넷의 구조 설계를 수행하였다.

인구통계적 특성에 따른 자동차 선택의 선호도에 관한 연구 (A Study on the Preference for Choosing an Automobiles according to the Demographic Characteristics)

  • 백성현;장경
    • 산업경영시스템학회지
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    • 제30권1호
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    • pp.25-32
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    • 2007
  • Automobile manufacturing companies should provide the products and service that can satisfy consumers who usually want various kinds of automobiles. This paper studied the relations among several demographic characteristics(gender, age, occupation, income) of consumers and automobile's attributes(engine performance, engine displacement, price, maintenance expenses, color, etc.) and preferred automobile(kind, size, company, price). For the relation research we established a model and related hypotheses and used a questionnaire survey, where 350 subjects were questioned. After the analysis, many statistically significant results are obtained : consumer's gender has relations with the preference for engine performance, engine displacement, price, color, and design; age has relations with the preference for engine displacement, maintenance expenses, free checking during A/S period, etc., occupation has relations with the preference for engine performance, engine displacement, price, maintenance expenses, fuel efficiency, etc. : income has relations with the preference for engine performance, engine displacement, price, maintenance expenses, mileage, reputation of car manufacturing companies, etc.; price and fuel efficiency has relations with the preference for car manufacturing companies. These results suggest the consumer-oriented sales of automobiles and are expected to be helpful for the effective strategy development of automobile marketing.

레이저용접을 이용한 친환경 알루미늄 Fuel Filler Neck 개발 (Development of eco-environmental Aluminium Fuel Filler Neck using Laser welding)

  • 이병진;정상영;황현태;정학순;최흥원
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.484-489
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    • 2011
  • Nowadays, the automobile manufactures make a great efforts to reduce manufacturing cost, body weight and to develop eco-environmental parts in order to be more competitive and solve global warming. For these reasons, materials of automobile's parts are changed over from general carbon steel and stainless steel to plastic and Aluminum. And, laser welding technology is introduced to apply welding between aluminum parts. In this paper, the data of laser welding parameters is collected through lots of the experiment according to the material, welding speed and laser power to apply laser welding in Aluminum fuel filler neck assembly. After manufacturing prototype of aluminum fuel filler neck, vibration durability test, tensile strength test and salt water test are applied to verify product's satisfied function.

자동차 쇽옵소버 피스톤로스 제조공정에서 MES 구축에 관한 연구 (A study on developing MES(Manufacturing Execution System) in the piston rod manufacturing process for automobile shock absorber)

  • 신동주;김태철;이형호;김경록;정호연
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회 2008년도 추계학술대회 및 정기총회
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    • pp.286-289
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    • 2008
  • Production Information System make it possible to check and control the information of manufacturing processes. Based on this information companies are able to act to the price strategy and marketing strategy timely. In this study we will examine developing the MES(Manufacturing Execution System) as Production Information System in the Automobile Shock Absorber Piston rod Manufacturing Process of which processes are composed of heat treatment, lathing, grooving, milling, rolling, inspection and packing processes in order to control its production information efficiently.

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지식관리시스템을 활용한 뿌리기술의 디지털화 (Digitalization of Root Technology using Knowledge Management System)

  • 배성민;허영무;윤길상
    • Design & Manufacturing
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    • 제9권2호
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    • pp.6-9
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    • 2015
  • The objective of manufacturing knowledge sharing platform is to convert the production experience like a worker's know-how into quantitative values, to construct database of the process technologies and to share the technologies systematically via web portal service. In addition, the knowledge sharing platform contains the total production processes of automobile and mobile products such as information of experts, facilities, and cutting-edge R&D outputs. Automobile, telecommunication mobile, and semiconductors account for a large amount of Korea's export industry rate. These industries need production technology which is a result of converting worker's know-how and R&D. Manufacturing knowledge portal aims to enable transforming production experience such as worker's know-how into standardized form for constructing database and sharing technologies systematically. Manufacturing knowledge portal can contribute to small and mid-sized manufacturing companies with further improvements.

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Characteristics of Occupational Injuries in the Automobile Parts Manufacturing Industry

  • Yang, Seung Tae;Jeong, Byung Yong;Park, Myoung Hwan
    • 대한인간공학회지
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    • 제36권3호
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    • pp.231-244
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    • 2017
  • Objective: This study aims to understand the occupational injury characteristics of the workers in the motor vehicle parts (automobile parts) manufacturing industry and to present basic guidelines on accident prevention through accident analysis. Background: There occur many occupational injuries in the motor vehicle parts manufacturing industry. But there were few researches for the occupational injuries of the workers in the motor vehicle parts manufacturing industry. Method: This study analyzed the data of occupational injuries of 1,609 workers in the motor vehicle parts manufacturing industry in 2015. The accident characteristics were analyzed by dividing them into worker related factors and accident related factors. Results: Among the occupational injuries of the workers in the motor vehicle parts manufacturing industry, 80.6% of the victims were males, 64.0% were older than 40. 57.8% of the victims were employed by the companies with less than 50 workers. In addition, there was a difference in accident characteristics according to age, work experience, employment type, events or exposures, accident time of the day, agents, natures of injuries and illnesses, injured organs and injured body part. Conclusion: It is important to prevent equipment/machinery accidents. For this purpose, more efforts should be made to establish safety measures faithful to the basics of safety devices and safety work procedures. It is also suggested that prevention of disasters should be intensively carried out for workplaces with less than 50 employees and middle-aged and elderly people. Application: The result can be used to present guidelines for preventative measures for the workers in the motor vehicle parts manufacturing industry including safety education/training.

자동차용 범퍼 압출 공정의 유한요소해석 (Finite Element Analysis of the Extrusion Process for an Automobile Bumper)

  • 김광희;윤문철
    • 한국기계가공학회지
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    • 제4권1호
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    • pp.24-29
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    • 2005
  • The development of an aluminum bumper is required in order to reduce the weight of the automobile. An porthole die extrusion process is simulated by the finite element method in order to develop the aluminum bumper which is manufactured by hollow section extrusion. The general-purpose finite element analysis software is used. The developed analysis method can be applied to the optimization of the porthole die extrusion process for the aluminum bumper.

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자동차 부품의 재제조산업 활성화방안에 관한 연구 (A Study on Remanufacturing Industry for automobile parts)

  • 송병석;조재립
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2009년도 추계학술대회
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    • pp.230-233
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    • 2009
  • Remanufacturing is an industrial manufacturing process. The merits of manufacturing are to reuse old products to perform like a new product and to save energy, natural resources, landfill space and to reduce air pollution by less re-smelting. This paper proposes a systemic approach for activating the domestic remanufacturing industry. The approach is based on inside and outside regulations to apply remanufacturing companies. And, we analyzed the state and problems of remanufacturing industry for automobile parts.

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