• Title/Summary/Keyword: Automobile-manufacturing

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A Study on the Forming of Parts for Automobile using Fine Blanking Process (파인블랭킹 공정을 이용한 자동차용 부품의 가공에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.56-61
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    • 1999
  • The fine blanking is a process of pressworking which makes possible to produce thick sheet metal parts of finished sheared surface and close dimensional accuracy over whole material thickness in single blanki ng operation. Fine blanked parts in general are characterized by their cleanly sheared surface over the whole sock thickness and accurate size for the specific functions. The fine blanking technology is urgently needed to remove secondary operations which are necessary in conventional blanking operation and cost reduction. In this study, the effect of material texture and vee-ring on parts for automobile is investigated by experimental observation and analysis.

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Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.464-467
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    • 2008
  • 폐차잔재물중 가연성 성분을 시멘트 제조공정의 열원으로 활용하기 위한 연구가 현재 활발히 진행 중에 있다. 그러나 이러한 폐차잔재물을 시멘트 제조공정의 보조열원으로 사용하기 위해서는 에너지활용에 대한 경제성 및 환경기준과 더불어 시멘트 제조공정의 안정적 조업조건에 대한 검토가 이뤄져야만 하며 특히 폐차잔재물의 연소시 시멘트 제조공정에서의 염소물질의 거동특성에 대한 연구가 반드시 선행되어야만 한다. 따라서 본 연구에서는 이러한 폐차잔재물의 시멘트 제조공정에 대한 열원활용의 최적조건을 도출하고자 현장적용 전 킬른내 염소성분의 제어를 위한 Bypass unit의 Cyclone에 대한 전산모사연구를 수행하였으며 이러한 전산모사결과를 바탕으로 실제 시멘트 제조공정에 대한 폐차잔재물의 현장적용 실험을 수행하였다. 또한 본 연구로부터 시멘트 제조공정에 대한 폐차잔재물의 열원활용 가능성을 확인할 수 있었으며 폐차잔재물의 투입시 시멘트 제조공정의 안정적 조업조건을 확보할 수 있었다.

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Basic Study on Impact Analysis of Automobile (자동차 충돌 해석에 관한 기초 연구)

  • Cho, Jae-Ung;Min, Byung-Sang;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.64-70
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    • 2009
  • This study is to analyze the impact of automotive body with computer simulation. The total deformation, equivalent strain and strain and principal stress are analyzed respectively in case of front, rear and side impacts. The maximum total deformation of side impact is more than 6 times as large as that of rear impact. The maximum equivalent strain or stress of side impact is more than 4 times as large as that of rear impact. These deformation, strain and stress of front impact are a little more than those of rear impact. The maximum principal stress of side impact is more than 4.5 times as large as that of rear impact. This stress of front impact is a little more than that of rear impact.

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An Experimental Study on Noise Characteristics of Fuel Pump System (대형 승용차량용 연료펌프의 소음특성에 대한 실험적 고찰)

  • Sa, Jong-Sung;Kang, Tea-Won
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.612-617
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    • 2011
  • The comfort and quietness of vehicle has been improved greatly due to the development of technology in automobile industry. Some of noise reductions, for example, are driven by the improvement in the power-train system. Due to better in all performance, it is required to reduce more noise in automobile components. One of them is related to the fuel pump system including a pump and a tank. Therefore, this study is focused on investigating the characteristics of fuel pump and fuel tank first, and then comparing the data before and after installation of fuel pump system in a testing vehicle. Additionally, the measured data will be analyzed to identify the problems and provide knowledge to reduce the level of noise and vibration in fuel pump system.

Current Status and Prospects of Ukrainian Wind Energy (우크라이나 풍력발전 현황 및 전망)

  • Kim, Hyun-Goo;Park, Hi-Chun
    • New & Renewable Energy
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    • v.7 no.1
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    • pp.8-14
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    • 2011
  • As is the case in Korea, the expansion of renewable energy dissemination is an essential matter in Ukraine when considering its energy consumption and dependence on energy import. While Korea has set about promoting the new and renewable energy industry on the back of the national policy on green growth, Ukraine expects a virtuous circle of renewable energy industry with green tariffs and the attraction of foreign capital in association with carbon emission trade. Utilizing its well-developed heavy industrial sector including the shipbuilding and automobile industries, Korea expects wind turbine manufacturing to become one of its next-generation growth engines. Ukraine is also trying to enter the wind turbine system or parts manufacturing industry based on its automobile industry and advanced aerospace technology. Although the Crimean region in Ukraine seems to have excellent wind resources, and thus shows great potential as a location for wind farm development, political instability has been a major obstacle to the attraction of foreign capital, leading to delayed investment.

Robust Design of an Automobile Ball Joint Considering the Worst-Case Analysis (차량용 볼조인트의 최악 조건을 고려한 강건 설계)

  • Sin, Bong-Su;Kim, Seong-Uk;Kim, Jong-Kyu;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.102-111
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    • 2017
  • An automobile ball joint is the element for connecting the control arm and the knuckle arm, allowing rotational motion. The ball joint consists of the stud, plug, socket, and seat. These components are assembled through the caulking process that consists of plugging and spinning. In the existing research, the pull-out strength and gap stiffness were calculated, but we did not consider the uncertainties due to the numerical analysis and production. In this study, the uncertainties of material property and tolerance are considered to predict the distributions of pull-out strength and gap stiffness. Also, pull-out strength and gap stiffness are predicted as the a distribution rather than one deterministic value. Furthermore, a robust design applying the Taguchi method is suggested.

Durability Analysis due to Design Shape of Pinion Gear (자동차용 피니언 기어의 설계 형상에 따른 내구성 해석)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.16-21
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    • 2020
  • The structural analyses were conducted with three models of pinion gears connected to the rack gear which is driven by the steering axle at an automobile. Three models 1, 2 and 3 are designed as the different pinion gears due to the vehicle type. The lower the value of maximum stress, the better the durability of model. Model 3 has the best durability among three models. Models 1 and 2 are expected to require the adjustment in order to improve the durability better. By the utilization of this study result, it is thought to apply at designing the pinion gear with durability at the automobile.

A Study on the Improvement of Formability of Automobile Body Sheet (자동차용 강판의 성형성 개선에 관한 연구)

  • 김순경
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.108-114
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    • 1998
  • Development on the mechanical properties of steel sheet for the automobile body panel is very important in the BAF(Batch annealing furnace) annealing process. Because of the heat treatment method in the BAF, mechanical properties was decided on the heat treatment method of the coil. So, we tested on the development of mechanical properties according to heat treatment method at the annealing furnace using the Ax(H$_2$75%, $N_2$25%) atmospheric gas and the HNx(H$_2$4%, $N_2$96%) atmospheric gas. As a result of several investigations. We confirmed the following characteristics ; mechanical properties was changed under the influence of the annealing cycle, the heat treatment method and the atmospheric gas. And, elongation in the HNx BAF was better than the Ax BAF. Finally, most important thing in the BAF is using of proper annealing cycle in order to get a good quality.

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The Process Planning of Disc Spinning for a Large Wheel of Automobile (자동차용 대형 휠 디스크의 스피이닝 설계)

  • 이항수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.28-42
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    • 1998
  • Spinning is one of the incremental forming process by the rotating mandrel and forming roller, and has been applied to manufacturing the wheel disc of automobile to simplify the manufacturing process and to improve the mechanical properties of product. In the proesent study the process variables have been extracted and considered to decide the specification of the spinning machine. The maximum values of working load and power have been evaluated and the blank size has been disigned. The shape and dimensionof forming roller have been designed and the process condition such a s rotational velocity of mandrel and the feedrate of roller have been decided.

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Shipment Management System Model for Efficient Management of Transferring Automobile Transmission Parts -In Automobile Parts Manufacturing Industry- (자동차 변속기 부품 이동의 효율적 관리를 위한 출하관리 시스템 모형 -자동차 부품 제조업을 중심으로-)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
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    • v.18 no.3
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    • pp.147-154
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    • 2016
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and PDA terminal through RFID(Radio Frequency Identification) system and bar-code system in automative transmission shipment place of the finished assembly parts. The proposed model shows that the new method by RF-Tag system can more efficiently perform to reduce processing time and loading time for shipment, compared with the current approach by bar-code system. It is noted in case of the method by RF-Tag that the effects of proposed model are as follows; (a) While the shipping lead time per truck for carrying by the current method was 35 minutes, the shipping lead time by the new method was 15 minutes. (b) While the accuracy for carrying by the current method was 50%, the accuracy by the new method was 99%.