• Title/Summary/Keyword: Automation of the Manufacturing Process

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A New Algorithm for Predicting Process Variables on Welding Bead Geometry for Robotic Arc welding (로봇 아아크 용접에서 비드 형상에 공정변수들을 예측하기 위한 새로운 알고리즘)

  • 김일수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.36-41
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    • 1997
  • With the trend towards welding automation and robozation, mathematical models for studying the influence of various parameters on the weld bead geometry in Gas Metal Arc(GMA) welding process are required. The results of bead on plate welds deposited using the GMA welding process has enabled mathematical relationships to be developed that model the weld bead geometry. Experimental results were compared to outputs obtained using existing formulae that correlate process input variables to output parameters and subsequent modelling was performed in order to better predict the output of the GMA welding process. The aim of this work was to explain the relationships between GMA welding variables and weld bead geometry and thus, be able to predict input weld bead size. The relationships can be usefully employed for open loop process control and also for adaptive control provided that dynamic sensing of process output is performed.

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Exploring the Analysis of Domestic ERP Process using Process Mining: A Case Study in a Korean Cosmetics Manufacturing Company (프로세스 마이닝을 활용한 국내 중소기업 ERP 프로세스 분석에 관한 연구: 국내 화장품 제조기업의 사례를 중심으로)

  • Jin Woo Jung;Yeong Shin Lee;Bo Kyoung Lee;Jung Yeon Kim;Young Sik Kang
    • Information Systems Review
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    • v.20 no.1
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    • pp.81-98
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    • 2018
  • ERP supports the automation and integration of business processes of enterprises and records voluminous data about the business activities of enterprises. The academe and business enterprises are focusing on process mining, which improves the performance of business processes and strengthens compliance. However, these studies focused on analysis of the business process of large companies, which adopts foreign ERP, such as SAP ERP or Oracle ERP. In comparison with foreign ERP, domestic ERP lags behind in terms of logging and managing of event data. Therefore, the application of process mining to domestic ERP is a challenging task. The present study aims to analyze domestic ERP based on process mining to overcome this challenge. This study discusses the lessons learned from a case study in a Korean cosmetics manufacturing company. Our results are expected to strengthen the competitiveness of Korean small and medium-sized enterprises that adopt domestic ERP and realize the outcomes of the large investment of the Korean government on the ERP implementation of enterprises.

Development of a fixer attaching robot system (픽서 접합 로봇 시스템의 개발)

  • Park, Sang-Sin;Sung, Young-Whee;Kim, Dong-Hyeon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.11
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    • pp.2093-2102
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    • 2010
  • In this paper, we introduce a fixer attaching robot system which is used to attach several fixers to a TV cabinet. It is necessary to automate the fixer attaching process for two reasons. One is that the process is very harmful because very strong ultraviolet rays are used in that process. The other is that the productivity and the overall quality of the end-product are determined by the fixer attaching process. We proposed 9 candidates for the robot system to be used in the fixer attaching process. Then we simulated cycle time for each of the 9 candidates with considering physical constraints. We also considered other aspects such as the easiness of implementation, possible interference with other mechanical structure, and cost etc. to choose one of the 9 candidates. We implemented the chosen robot system and adopted it in a TV manufacturing process.

A Study on Simulation of Chip Recycling System for the Management of Cutting Chip in 5-Axis FMS Line (5축 FMS라인의 절삭 칩 처리를 위한 칩 회수처리장치 시뮬레이션에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji;Kim, Deok-Hyun;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.175-181
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    • 2013
  • The primary element of machining automation is to maximize the utilization of machine tools, which determines the output and lead-time. In particular, 95% of raw materials for wing ribs are cut into chips and 0.6 ton of chips are generated every hour from each machine tool. In order to verify the chip recycling system that controls the chips from the machines in five-axis FMS line, a simulation of the virtual model is constructed using the QUEST simulation program. The optimum speed of the chip conveyor and its operating conditions that directly affect the efficiency of the FMS line are presented including the chip conveyor speed, the maximum capacity of the hopper, and the number of chip compressors.

A Study on the Development of an Automatic Strip Machine for Removing Mobile Phone Glass Protective Films (휴대폰 글라스 보호필름 자동 박리장치 개발에 관한 연구)

  • Choi, Wang-Kug;Hur, Jang-Wook;Kim, Dong-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.9-15
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    • 2016
  • Due to material-specific vulnerabilities, the surfaces of the liquid crystal glasses used in mobile phones can crack easily, with even the smallest cracks undergoing propagation. To protect the glass surfaces, films are attached to the surfaces during the mobile phone production process. However, after machining the liquid crystal, removal of the film on the liquid crystal surface using chemical and mechanical methods is required. In this research, a peeling apparatus was developed for removing the films attached to liquid crystal surfaces during the production process. Mechanical attachment and design automation through experimentation and finite element modelling were performed to confirm the validity of the design.

Dissimilar Metal Welding Characteristics for Medium Carbon Steel and Stainless Steel Using a Nd:YAG Laser (중탄소강과 스테인리스강의 Nd:YAG 레이저 이종용접에서 용접특성)

  • You, Young-Tae;Lee, Hyun-Jung;Kim, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.68-74
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    • 2016
  • The Nd:YAG laser welding process is one of the most advanced manufacturing technologies owing to its high speed and penetration, and has increased the automation and flexibility of an entire industry. Laser welding of dissimilar metals has been widely used to improve the wear resistance and corrosion resistance of industrial parts. The objective of this research is to investigate the influence of process parameters on the welding of SM45C and STS304 with CW Nd:YAG lasers. Bead-on-plate welding tests were carried out for several combinations of the experimental conditions. In order to quantitatively examine the characteristics of the dissimilar welding, the welding quality of the cut section, strain-stress behavior, and hardness of the welded part were investigated.

Extraction of the control data for the shoe laster by using tension spline method and verification of the geometric grading system (Tension spline 방법을 이용한 제화용 라스팅기의 제어데이터 추출 및 기하할출제도의 검증)

  • Jang, Kwang-Keol;Kim, Seung-Ho;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.140-145
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    • 2001
  • Lasting machines for shoe manufacturing are continuously developed with the aid of automation and Computer Aided Manufacturing (CAM). Adaptive lasting machine and CAD data of a shoe last are inevitably introduced for the labor-free manufacturing process. Recently, method for the CAD datarization of a shoe last is suggested using finite element mesh system. Initial set up data and control data of machine parts are required for the adaptive lasting machine. For the efficient process, grading of those data is essential to minimize data storage and production costs. In this paper, bonding lines are extracted from the CAD data of a shoe last and graded by the geometric grading system. Tension spline method is adopted for the interpolation of last CAD data. The results are compared with the results from the arithmetic grading system that is widely adopted in the shoemaking companies.

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Job Resource relation-Net Modeling for the Simulation of FMS (유연 생산 시스템의 시뮬레이션을 위한 JR-Net 모델링)

  • Choi, Byoung-Kyu;Han, Kwan-Hee
    • IE interfaces
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    • v.8 no.3
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    • pp.61-73
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    • 1995
  • As the level of maunfacturing system automation increases, the issues of modeling and simulation of AMS(Automated Manufacturing System) are becoming more important. Proposed in this paper is the JR-Net(Job Resource relation-Net) modeling framework which naturally mimics the process of designing an AMS by FA(Factory Automation) engineers. Its main purpose is to provide a modeling tool which facilitate modeling work of AMS for FA engineers unfamiliar with simulation modeling. The proposed modeling scheme is based on the extensive observation that typical AMSs are built from the set of 'standard' components(or catalog items). As an application of the proposed model, two real examples of FMS('G7'FMS model plant, RPI FMS) are modeled by JR-Net, and in case of FMS model plant, a simulation program development procedure using JR-Net modeling results is explained. Finally, simulation result of FMS model plant is analyzed.

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Three-Dimensional Crystallizing $\pi$-Bondings and Creep of Metals

  • Oh, Hung-Kuk
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.238-251
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    • 1995
  • Creep of metals has been explained conventionally by dislocation climb and grain boundary sliding indiffusion controlled process. The reorienations of the atoms in the grain by three dimensional crystallizing $\pi$-bondings are visualized as grain rotatins during slow deformation, fold formatin at triple point, increased crevice dspace between grains. grain boundary sliding, grain boundary micration and formation of cracks at the grain boundaries . And also the rupture time and average creep strain rate are explained by the three-dimensional crystallizing $\pi$- bondings and they can be determined by uniaxial tensile test.

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Autonomous Sensor Center Position Calibration with Linear Laser-Vision Sensor

  • Jeong, Jeong-Woo;Kang, Hee-Jun
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.43-48
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    • 2003
  • A linear laser-vision sensor called ‘Perception TriCam Contour' is mounted on an industrial robot and often used for various application of the robot such as the position correction and the inspection of a part. In this paper, a sensor center position calibration is presented for the most accurate use of the robot-Perceptron system. The obtained algorithm is suitable for on-site calibration in an industrial application environment. The calibration algorithm requires the joint sensor readings, and the Perceptron sensor measurements on a specially devised jig which is essential for this calibration process. The algorithm is implemented on the Hyundai 7602 AP robot, and Perceptron's measurement accuracy is increased up to less than 1.4mm.