• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.2 no.1
• /
• pp.141-146
• /
• 1998

Recently, the computer vision such as part measurement, and product inspection is very popular to achieve the factory automation since the labor cost is dramatically increasing. In this paper, the diameter and the length of rope are measured by CCD camera which is orthogonally mounted on the ceiling. Two parameters which are the diameter and the length of rope are used to measure the weight of rope. If the weight of rope is reached to predetermined weight, the information is transmitted to PLC(programmable logic control) to cut the rope on the wheel. The cutting machine cuts the rope according to the information obtained from the CCD camera. To measure the diameter and length of rope on real time, the searching space for image segmentation is restricted the predetermined area according to the camera calibration position. Finally, to estimate the weight of rope, the knowledge base system which depends on the diameter, the length of rope, and weight relation between these information are constructed according to diameters of rope. This method contributes to achieve the factory automation, and reduce the production cost since the operators are unnecessary to measure the weight of rope by try-and-error method.

• Proceedings of the KIEE Conference
• /
• 2006.07e
• /
• pp.81-82
• /
• 2006

한국에 지중배전케이블이 설치된 지 30년이 넘고 현재 지중화율은 12% 가량 되고 있다. 지중화율이 점차 높아지는 추세에서 기존의 매설된 케이블이나 사고 케이블에 대한 교체로 철거케이블이 발생하는 빈도가 높아져 이를 쉽게 철거할 수 있는 방안이 필요하여 철거용 지중케이블 자동절단기 개발을 하기에 이르렀다. 케이블철거 작업이 현재까지는 대부분 수동유압절단기를 통하여 이루어지다보니 작업의 경제성이 상당히 낮고 안전상의 문제가 대두되어 관로내 케이블을 차량의 유압을 이용하여 자동 인출, 자동 절단할 수 있는 기기를 개발하기에 이르렀다. 자동절단기를 사용함으로써 기존 $4{\sim}5$명이 소요되는 작업이 $1{\sim}2$명의 인력으로도 작업할 수 있고 작업시간도 대폭 단축되어 경제성이 크게 향상되었다. 아울러 사람이 절단작업을 수행하다보니 안전성의 문제가 염려시 되었는 데 철단작업을 기계가 대행함으로써 작업의 안전이 보장되었다. 이와 같이 케이블 자동절단기는 경제성은 물론 안전성을 확보함으로써 케이블 철거작업의 품질개선에 큰 역할을 담당할 것이다.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.19 no.12
• /
• pp.80-86
• /
• 2020

With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.

• Journal of the Korean Institute of Gas
• /
• v.21 no.5
• /
• pp.83-88
• /
• 2017

The purpose of this paper is to study for a failure examples producing in electronic control air conditioner in vehicle. The first example, it looked for the repetitive fuse cutting phenomenon that the diode using for a surge voltage prevention of inner A/C relay damaged because of no absorbing the surge voltage by short of diode when the A/C is off. The second example, it knew the icing phenomenon of evaporator that the A/C ECU didn't control the A/C because of inner cutting of fin thermo sensor. The third example, it verified the operation trouble phenomenon because of the A/C switch and for sensor burned in flames by short phenom enon when the sheath of the cable has peeled off. Therefore, the driver have to manage the optimism system of a car by thoroughgoing inspection and improvement the failure phenomenon.

• Korean Journal of Construction Engineering and Management
• /
• v.13 no.1
• /
• pp.118-128
• /
• 2012

As the bearing wall structure, which has been widely applied to domestic apartment buildings since the 1980s, cause many problems during remodeling of buildings, the government encourages constructors to adopt flat plate or rahmen structure through legal incentives. In line with such a trend, the green frame, an eco-friendly rahmen structure that has removed the shortcomings of previous structures, was developed to enhance structural safety, constructability, and eco-friendliness. The construction of green frame can reduce the labor cost and facilitate the composition of iron bars to reduce rebar loss through calculating the quality and establishing the bar bending schedule automatically on the precast concrete member data collected over the design phase. Therefore, the purpose of this study is to develop the algorithm to automate the calculation of iron bar volume for the green frame designed on composite precast concrete members. Automated algorithm to calculate concrete structural design information and design information. Practices through the application site should prove efficacy. The database established by the developed algorithm will automate the establishment of iron bar processing map and bar cutting list and the calculation of optimal composition and order volume to minimize the rebar loss. This will also reduce the expenses on management staff and overall construction cost through the minimization of rebar loss.

• Korean Journal of Construction Engineering and Management
• /
• v.24 no.5
• /
• pp.52-62
• /
• 2023

The objective of this study is to propose an automated algorithm for precise cutting length of slab rebar complying with regulations such as anchorage length, standard hooks, and lapping length. This algorithm aims to improve the traditional manual quantity take-off process typically outsourced by external contractors. By providing accurate rebar quantity data at BBS(Bar Bending Schedule) level from the bidding phase, uncertainty in quantity take-off can be eliminated and reliance on out-sourcing reduced. In addition, the algorithm allows for early determination of precise quantities, enabling construction firms to preapre competitive and optimized bids, leading to increased profit margins during contract negotiations. The proposed algorithm not only streamlines redundant tasks across various processes, including estimating, budgeting, and BBS generation but also offers flexibility in handling post-contract structural drawing changes. In particular, the proposed algorithm, when combined with BIM, can solve the technical problems of using BIM in the early phases of construction, and the algorithm's formulas and shape codes that built as REVIT-based family files, can help saving time and manpower.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.6 no.4
• /
• pp.72-79
• /
• 1997

A study is a experiment which is figure out to optimum discharge cutting condition of the surface roughness, electronic discharging speed and electrode wear ration with Ton , Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

• Journal of the Society of Naval Architects of Korea
• /
• v.50 no.6
• /
• pp.458-465
• /
• 2013

Ship design engineering refers to the development and design of shipbuilding architectures in a drawing which reflects all relevant manufacturing processes. This paper provides analysis methods for model-information interfaces between hull structure design and outfitting design, and a technical application for manufacturing phases reflecting the pipe support pad and angle item automatically. The existing information procedure of pipe support pad and angle system processes information using drawing without model specification. Outfitting design team directly distributes drawings to the shop floor then manual-based marking and installation work are conducted refer to the distributed drawings. As a result, this process has become time consuming and causes problems in the productivity and quality improvement due to the rework caused by omitted or incorrect marking. The pipe support pad and angle marking is a method that automatically updates model information to hull structure design using sets of data that analyse the generated model in outfitting design processes. Therefore, this approach provides an efficient solution through design references without manual activities such as a reflection of hull structure design, cutting process, numerical control work, and dimension measurement and marking. The conversion of a method from the existing procedure based on manual marking to the reflective and automatic approach would have enabled to proceed installation work without manual activities for the measurement. Therefore, this research study proposes an efficient approach using pre-data analysis of model information interfaces between design and manufacturing phases to improve productivity during construction for shipbuilding.

• Geophysics and Geophysical Exploration
• /
• v.1 no.3
• /
• pp.170-175
• /
• 1998

A systematic methodology is developed for the prediction of the lithology using electrofacies classification from wireline log data. Multivariate statistical techniques are adopted to segment well log measurements and group the segments into electrofacies types. To consider corresponding contribution of each log and reduce the computational dimension, multivariate logs are transformed into a single variable through principal components analysis. Resultant principal components logs are segmented using the statistical zonation method to enhance the quality and efficiency of the interpreted results. Hierarchical cluster analysis is then used to group the segments into electrofacies. Optimal number of groups is determined on the basis of the ratio of within-group variance to total variance and core data. This technique is applied to the wells in the Korea Continental Shelf. The results of field application demonstrate that the prediction of lithology based on the electrofacies classification works well with reliability to the core and cutting data. This methodology for electrofacies determination can be used to define reservoir characterization which is helpful to the reservoir management.

• Journal of the Society of Naval Architects of Korea
• /
• v.55 no.2
• /
• pp.136-143
• /
• 2018

3-D templates are produced to evaluate completeness of the shell plates during the forming process, which is an essential step for the ship production. They are mostly produced in advance during the detail/production design stage, but occasionally they are requested by the shell plate forming department, because it is impossible to predict accurately the necessities of them at the design stage. This results in a huge loss of man-hour and a bottleneck. In order to resolve this issue while reducing the dependence on other department, the process of manufacturing the 3-D templates needs to be automated. Therefore, this study proposes an automatic system that calculates the manufacturing information of the 3-D templates with only geometric information of the shell plates. The system considers the thickness and the cutting method of the parts of the 3-D templates and some options are provided to reflect the intention of the worker.