• 한국해양공학회지
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• 제13권2호통권32호
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• pp.74-82
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• 1999

Nowadays, the crank shaft motor vehicle has become essential as the important component. The machining precision was asked for manufacturing the shaft. They could be unstable in the quality by the conventional are welding. Both in-process quailty control and high reliability of the weld are the major concerns in applying friction wlding to the economical and qualified mass-production. No reliable nondestructive monitoring method is avaliable at present to determine the real-time evaluation of automatic production quality control for bar-to-bar friction welding of the crank shaft of O.D 24mm for motor vehicle. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 24mm shaft as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding, resulting in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

• Journal of Mechanical Science and Technology
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• 제18권7호
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• pp.1055-1061
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• 2004

In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

• 대한기계학회논문집
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• 제12권6호
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• pp.1227-1237
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• 1988

본 연구에서는 Fig.1은 본 시스템이 제품의 형상을 모델링하고 그것으로부터 어떻게 금형을 설계하는 지를 설명해주고 있다. 본 연구의 범위는 Fig.1의 점선에 의해 둘러 싸인 부분이다. 즉 본 시스템의 모델링 기능을 사용하여 생성시킨 최종제 품 형상으로부터 적당한 몰드 베이스와 그에 장착되는 금형판을 설계 생성시키는 작업 이다.수지의 유동 해석과 NC공구 경로의 계산은 개발 중에 있으며 이들과 함께 통 합되면 완전한 CAD/CAM 시스템을 Fig.1에서와 같이 구축할 수 있다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.370-374
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• 2005

This study deals with the method of post-processing in the automatic tool path generation for 5-axis NC machining. The 5-axis NC machining cannot only cope with the manufacturing of complicated shapes, but also offers numerous advantages such as reasonable tool employment, great reduction of set-up process and so on. Thus 5-axis NC machining has been used fur aircraft parts, mold and die as well as for complicated shapes such as impeller, propeller and rotor. However, most of the present CAM systems for 5-axis NC machining have limited functions in terms of tool collision, machine limits and post-processing. Especially 5-axis machine configurations are various according to the method which the rotational axes are adapted with the table and spindle. For that reason, in many cases the optimal numerical control (NC) data cannot be obtained or considerable time is consumed. To solve this problem, we applied a general post-processor fur 5-axis NC machining. The validity of this post-processor should be experimentally confirmed by successfully milling to a helix shaped workpiece.

• 대한방사성의약품학회지
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• 제5권1호
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• pp.48-53
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• 2019

A bone metastasis is an important factor for prognosis and treatment of breast or prostate cancer patients. [$^{18}F$]Sodium fluoride ([$^{18}F$]NaF) is a PET radiopharmaceutical that can detect bone metastasis. Conventional [$^{18}F$]NaF production process included radioactive metal impurities because the product was prepared by adding saline after beam irradiation to $[^{18}O]H_2O$. In this study, we apply the method of removing radionuclidic impurities. To meet the criteria prescribed by GMP in quality control, we designed the custom-made [$^{18}F$]NaF automatic module. The mean radiochemical yield was $82.1{\pm}4.4%$ (n = 32) productions for 3 years) and the total preparation time was 4 min. The final produced [$^{18}F$]NaF solution meets the USP criteria for quality control. Thus, this fully automated system is validated for clinical use.

• 한국의류산업학회지
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• 제23권6호
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• pp.790-798
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• 2021

With digital technology innovation, increased data access and mobile network use by consumers, products and services are changing toward pursuing differentiated values for personalization, and personalized markets are rapidly emerging in the fashion industry. This study aims to identify trends in digital customized automation technology by deriving types of digital customizing and analyzing cases by type, and to present directions for the development of digital customizing processes and the use of technology in the future. As a research method, a literature study for a theoretical background, a case study for classification and analysis of types was conducted. The results of the study are as follows. The types of digital customizing can be classified into three types: 'cooperative customization', 'selective composition and combination', 'transparent suggestion', and automation technologies shown in each type include 3D printing, 3D virtual clothing, robot mannequin, human automatic measurement program, AR-based fitting service, big data, and AI-based curation function. With the development of digital automation technology, the fashion industry environment is also changing from existing manufacturing-oriented to consumer-oriented, and the production process is rapidly changing with IT and artificial intelligence-based automation technology. The results of this study hope that digital customized automation technology will meet various needs of personalization and customization and present the future direction of digital fashion technology, where fashion brands will expand based on the spread of digital technology.

• 대한치과보철학회지
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• 제59권1호
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• pp.79-87
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• 2021

구강 스캐너를 이용한 디지털 인상과 CAD-CAM (Computer-aided design-computeraided manufacturing) 기술은 점차 발전하고 있다. 전통적인 인상 채득, 작업모형의 제작, 왁스 납형 제작 및 주조의 복잡한 과정이 단축되었으며 환자의 방문 횟수도 줄일 수 있게 되었다. 구강 스캐너 기술의 발전으로 디지털 인상의 정밀도와 정확성이 향상되었으며, 그 적응증은 보다 광범위한 부위의 고정성 치과보철물의 수복으로 점차 확대되어지고 있다. 본 증례 보고에서는 광범위한 부위의 고정성 임플란트 보철물의 수복을 위하여, 컴퓨터로 계획하고 가이드 수술용 템플레이트로 완전히 가이드된 수술을 하고, 즉시/조기 임플란트 보철물을 장착하였으며, 임시 보철물에서 최종 보철물로 전환하는 과정에서 구강스캐너의 지대주중첩 알고리즘을 활용하였다. 임플란트 수술 당일 획득한 구강스캔으로 맞춤형 지대주를 포함한 임시 보철물을 제작하여 활용하였으며, 최종 보철물은 임시 보철물에서의 맞춤형 지대주를 낀 채로 구강스캔하여 제작되었다. 이 과정에서 임시 보철물 장착 전에 미리 스캔해서 라이브러리화한 맞춤형 지대주 데이터를 구강스캐너 소프트웨어 '지대주 자동중첩 기능'으로 최종 디지털 인상에 자동적으로 매칭하였고, 치은연하마진인 부분도 지대주를 탈거하지 않고, 치은압배사 없이 정밀하게 획득할 수 있었다. 구강스캐너와 소프트웨어의 다양한 기술을 응용하여 임플란트 치료 과정을 디지털 워크플로우로 변화시킴으로써, 환자 불편감 및 치료 시간을 단축하였으며, 환자와 술자에게 모두 이롭고 예지성 있는 치료가 가능하였다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.51-51
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• 2010

Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

• 한국산학기술학회논문지
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• 제17권7호
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• pp.256-262
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• 2016

본 연구에서는 자동차 자동변속기의 핵심 부품인 아웃풋 허브 및 리액션 허브의 치형 미성형 구간의 최소화를 위한 배압 냉간 단조 성형 공법에 대한 유한요소해석을 수행하였다. 변위제어해석으로 펀치 하중 및 슬리브 배압력을 도출하였고, 도출된 하중 및 배압력을 이용한 하중제어해석을 수행하여 상호 검증을 하였다. 변위제어해석과 하중제어해석이 유사한 경향을 보였으며, 아웃풋 허브와 리액션 허브의 미성형 구간을 기준 이하로 만족시키기 위한 펀치 하중과 슬리브 배압력을 구하였다. 리액션 허브의 펀치 하중이 아웃풋 허브 보다 큰 이유는 상부 치형 가공 시 리액션 허브의 단면감소율이 아웃풋 허브 보다 크기 때문인 것으로 판단되며, 슬리브 배압력이 아웃풋허브와 리액션 허브에서 차이가 나는 것 또한 슬리브 단면적의 차이에 기인한 것으로 판단된다. 본 연구에서 제시한 배압 냉간 단조 성형 해석 과정과 결과를 적용한 실제 치형 가공의 미성형 구간 결과와 비교하여 검증 평가하였으며, 치형 제품의 품질 개선 및 생산성 향상을 위해 요구되는 성형가공 조건을 도출하는데 유용하게 활용될 수 있을 것이다.

• 한국정밀공학회지
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• 제19권7호
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• pp.71-79
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• 2002

A new rapid prototyping process, Variable Lamination Manufacturing using a 4-axis-controlled hotwire cutter and expandable polystyrene foam sheet as a laminating material of the part (VLM-S), has been developed to reduce building time and to improve the surface finish of parts. The objective of this study is to reconstruct the surface of the original 3D CAD model in order to generate mid-slice data using the advancing front technique. The generation of 3D layers by a 4 axis-controlled hot-wire cutter requires a completely different procedure to generate toolpath data unlike the conventional RP CAD systems. The cutting path data for VLM-S are created by VLM-Slicer, which is a special CAD/CAM software with automatic generation of 3D toolpath. For the conventional sheet type system like LOM, the STL file would be sliced into 2D data only. However, because of using the thick layers and a sloping edge with the firstorder approximation between the top and bottom layers, VLM-Slicer requires surface reconstruction, mid-slice, and the toolpath data generation as well as 2D slicing. Surface reconstruction demands the connection between the two neighboring cross-sectional contours using the triangular facets. VLM-S employs thick layers with finite thickness, so that surface reconstruction is necessary to obtain a sloping angle of a side surface and the point data at a half of the sheet thickness. In the process of the toolpath data generation the surface reconstruction algorithm is expected to minimize the error between the ruled surface and the original parts..