• Title/Summary/Keyword: Automated Storage and Retrieval System (AS/RS)

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A Survey and Analysis on Installation and Implementation States and Several operational Conditions for Automated Storage/Retrieval Systems in the Domestic Industry and Organization (입체자동창고시스템에 대한 국내 업계 및 관련기관의 제작/설치 현황 및 운영실태의 분석)

  • Ahn, Byung-Duk;Lim, Joon-Mook;Kim, Dong-Jin;Kim, Jung-Hoon;Nam, Kyung-Hee
    • IE interfaces
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    • v.11 no.1
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    • pp.131-143
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    • 1998
  • Automated Storage/Retrieval Systems(AS/RS) are widely utilized to increase the efficiency of logistics system. In this paper, to offer the basic data required for the standardization and automation of AS/RS, we look into the conditions of several domestic AS/RS manufacturing companies and examine the national and international market conditions and the technical levels of domestic companies. And also, for the domestic companies, government departments and logistics related organizations, we survey and analyze the present state for the installation, implementation and operation of AS/RS and the related equipment systems, and the degree of recognition for the relational aspects.

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A Computer Simulation Study of an Automated Storage and Retrieval System (자동창고 시스템의 컴퓨터 시뮬레이션 연구)

  • Kim, Kwang-Soo;Choi, Young-Hwan
    • IE interfaces
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    • v.3 no.2
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    • pp.39-51
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    • 1990
  • One of the most important and powerful tools available for design and/or study of the operation of complex systems and processes is simulation. Since automated material handling systems like AS/RS are often quite complex, a network-based simulation model is developed to analyze an automobile part supplier's automated storage and retrieval system(AS/RS). The network simulation model is implemented in the SLAM Ⅱ on a VAX 8800 computer. Performance of the AS/RS was tested for 3 dispatching rules, 3 work load levels, 2 storage policies, 3 levels of stacker crane break-down, and 2 conveyor system layouts. Results indicate that the AS/RS performance is primarily affected by the dispatching rule and work load level.

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A genetic algorithm for determining the optimal operating policies in an integrated-automated manufacturing system (통합자동생산시스템에서 최적운영방안 결정을 위한 유전자 알고리즘의 개발)

  • 임준묵
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 1999.05a
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    • pp.145-153
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    • 1999
  • We consider a Direct Input Output Manufacturing System(DIOMS) which has a munber of machine centers placed along a built-in Automated Storage/Retrieval System(AS/RS). The Storage/Retrieval (S/R) machine handles parts placed on pallets for the machine centers located at either one or both sides of the As/Rs. This report studies the operational aspect of DIOMS and determines the optimal operating policy by combining computer simulation and genetic algorithm. The operational problem includes: input sequencing control, dispatching rule of the S/R machine, machine center-based part type selection rule, and storage assignment policy. For each operating policy, several different policies are considered based on the known research results. In this report, using the computer simulation and genetic algorithm we suggest a method which gives the optimal configuration of operating policies within reasonable computation time.

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An Optimal Design of Automated Storage/Retrieval System

  • Lee, Seong-Beak;Hwang, Hark
    • Journal of the Korean Operations Research and Management Science Society
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    • v.13 no.2
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    • pp.34-46
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    • 1988
  • This paper deals with design problem of unit load automated storage/retrieval systems (AS/RS). We propose an optimal design model in which the investment and maintenance costs of AS/RS, operating under dual command model is minimized over a time horizon satisfying the warehouse dimensional constraints. The model is formulated as an integer nonlinear program and an algorithm is proposed to find an optimum solution. The valididty of the solution algorithm is illustrated through an example.

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A Sequencing Algorithm for Order Processing by using the Shortest Distance Model in an Automated Storage/Retrieval Systems (자동창고시스템에 있어서 최단거리모형을 이용한 주문처리결정방법)

  • 박하수;김민규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.33
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    • pp.29-37
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    • 1995
  • An Automated Storage/Retrieval Systems(AS/RS) has been gradually emphasized because of the change of production and distribution environment. This paper develops algorithm and Shortest Distance Model that can reduce the traveling time of a stacker crane for efficient operation of AS/RS. In order to reduce the traveling time of a stacker crane, we determine the order processing and then the sequencing of storage/retrieval for each item. Order processing is determined based on the SPT(Shortest Processing Time) concept considering a criterion of retrieval coordinate. The sequencing of storage/retrieval is determined based on the Shortest Distance Model by using a modified SPP(Shortest Path Problem) of network problem. A numerical example is provided to illustrate the developed algorithm and Shortest Distance Model.

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A Solution Procedure for Designing Automated Storage/Retrieval Systems (자동창고 설계를 위한 최적화 모델 및 해법에 관한 연구)

  • 나윤균
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.34
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    • pp.9-14
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    • 1995
  • A cost minimization model for designing AS/RS (Automated Storage/Retrieval Systtems) has been developed under the S/R (Storage/Retrieval) machine throughput rate and total storage capacity requirements. The objective function includes S/R machine cost storage rack cost, and interface conveyor cost. Since the model is a nonlinear integer programming problem which is very hard to solve with large problem size, the model is simplified using previous research results to be solved exactly and a simultion procedure is combined to verify that throughput rate requirements are satisfied.

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Dwell Point Polices for Shuttles on Shuttle-Based Storage/Retrieval(SBS/RS) System (Shuttle-Based Storage/Retrieval System(SBS/RS)에서의 셔틀 대기점 연구)

  • Ha, Yun-Soo;Chae, Junjae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.3
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    • pp.30-38
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    • 2016
  • Shuttle-Based Storage/Retrieval System (SBS/RS) is relatively new to industry. The system is in the category of Automated Storage/Retrieval System (AS/RS), but it is different in that the SBS/RS uses shuttles as Storage/Retrieval (SR) machine instead using a stacker crane. The shuttles are assigned to each tier on multi-tier system and operated for pick-up or drop-off order. Since the system can handle multiple orders simultaneously, it can provide much higher throughput than that of general AS/RS with single stocker crane. Thus, this new system is well fit to recent tendency of increasing small quantity batch production and orders. One of the drawback of this system is that it needs a lot of investment to set up. The efficient operation of the system would be one of the critical matters to increase economic efficiency of capital investment. In this study, we focused on the dwell point policy for shuttles to find efficient way of operating the system. There are four basic policies for the dwell point and we had simulation-based experiment for two different scenarios based on the speed of the shuttle and inter-arrival time of the loads coming to the system combined with four different policies. As it was mentioned above, this SBS/RS relatively new to the field and there is no such experiment shown on previous research and the study of dwell point policy for this SBS/RS could provide the direct comparison of each policy with different hardware specification; the capability of the system. The policy that achieves most efficient operation among the given environment is proposed and the usability of the system is discussed.

A performance analysis of AS/RS with single and dual commands (단일 및 이중명령을 수행하는 자동창고 시스템의 성능분석)

  • Nam Jin Gyu;Jeong Jae Ho;Heo Seon
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.244-246
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    • 2003
  • We consider an AS/RS(Automated Storage/ Retrieval System) which performs single and dual commands. In this paper, we also assume that the service times of single and dual commands are differently distributed. We transform the arrival rates of storage and retrieval commands into those of single and dual commands. Using this, we propose a non-preemptive queueing model with priority for the performance analysis of a AS/RS, and obtain approximated means of queue lengths and sojourn times.

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A Study on the Retention Efficiency of Library Materials of Automated Storage and Retrieval System (자동서고의 자료 수장 효율성에 관한 연구)

  • Kim, Young-Seok
    • Journal of the Korean Society for Library and Information Science
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    • v.49 no.3
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    • pp.437-456
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    • 2015
  • This study aims to compare the retention efficiency of library materials of Automated Storage and Retrieval System(AS/RS) revealed by the literature review to other types of book stacks. Domestic and foreign academic libraries adopted AS/RS as part of a plan to improve the retention efficiency. Literature review reveals that in general, AS/RS is better in the retention efficiency in compare to other types of book stacks. This study compared the amount of library materials stored by the AS/RS of S University Library to the general book stack and the fixed-type and the mobile rack-type of virtual book stacks. The study reveals that AS/RS is up to 6 times more efficient than general book stacks, up to 3.61 times more efficient than fixed-type book stacks and up to 1.45 times more efficient than mobile rack-type book stacks. However, the study claims that the retention efficiency of library materials of AS/RS is lower than what is known.

Storage Capacity Estimation for Automated Storage/Retrieval Systems under Stochastic Demand (확률적 수요하에서의 자동창고의 필요 저장능력 추정)

  • Cho, Myeon-Sig;Bozer, Yavuz-A.
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.2
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    • pp.169-175
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    • 2001
  • Most of studies on automated storage/retrieval (AS/R) system assumed that storage capacity is given, although it is a very important decision variable in the design phase. We propose a simple algorithm to estimate the required storage capacity, i.e., number of aisles and number of openings in vertical and horizontal directions in each aisle, of an AS/R system under stochastic demand, in which storage requests occur endogenously and exogenously while the retrieval requests occur endogenously from the machines. Two design criteria, maximum permissible overflow probability and maximum allowable storage/retrieval (S/R) machine utilization, are used to compute the storage capacity. This model can be effectively used in the design phase of new AS/R systems.

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