• Title/Summary/Keyword: Autoclaved Lightweight Concrete(ALC)

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Improvement of Physical Property of Autoclaved Light-Weight Concrete Using Admixtures and Chemical Reactants (혼화재 및 화학반응제를 혼입한 경량기포콘크리트의 물성 개선)

  • Song, Hun
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.4
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    • pp.87-95
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    • 2012
  • Autoclaved lightweight concrete (ALC), also known as autoclaved aerated concrete (AAC), is a lightweight, precast building material that simultaneously provides structure, insulation. ALC is a unique building material. Because of its cellular nature, it is lightweight, self-insulating, as well as sound and fireproof. ALC products include blocks, wall panels, floor and roof panels, and lintels. Recently, the use of ALC has became increasingly popular. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures and chemical reactants. Admixtures make use of meta kaolin and silica fume, chemical reactants make use of sodium silicate and sodium hydroxide. From the test result, the ALC using admixtures and chemical reactants have a good fundamental properties compared with plain ALC. These good fundamental properties is caused by the admixtures and chemical reactants of ALC by the reason of the micro filling effect and chemical binding of C-S-H gel, tobermolite and quartz.

Applications and Analysis of Exterior Paints for the Curtain Wall Panel System based on the Autoclaved Lightweight Concrete(ALC) (경량기포콘크리트(ALC) 패널을 건축물 외장 커튼월에 적용을 위한 도료의 기초적 연구)

  • Lee, Yong-Soo;La, Hyun-Ju
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.3
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    • pp.59-66
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    • 2012
  • Autoclaved Lightweight Concrete(ALC) features such as a high performance insulation, the fire resistance, the advantage of easy handing construction, and lightweight panels applied the curtain wall system. ALC materials are certified as non-toxic environmental and eco-friendly productions. But ALC external panels mixed with blast furnace slag pounder and silica fume have to be coated with a stucco compound or plaster because of resisting the ambient environment. This study is that mixing tests to evaluate a performance analysis of exterior paints to be make-up pigments(organic or inorganic) coated with panel surface. Testing compared by KS F 2476; flow test, KS F 2426; compression strength test, KS F 2762; bond strength test. In results, the case of the inorganic binder, ratio of alumina cement : anhydrite is 90:10 to 80:20 at the highest level of intensity. In the case of the organic binder, adhesive strength rating at surface of ALC, the pullout strength is below 0.5 $N/mm^2$ but the normal concrete is over 2.0$N/mm^2$. A contents ratio of EVA resin is more than 3% and then bond strength is effectively.

Study on the Optimal Mix Proportions of Lightweight Foam Concrete for Substitution of ALC (ALC 대체를 위한 선발포 경량기포콘크리트의 최적배합 선정 연구)

  • Choi, Sun-Mi;Kim, Beom-Soo;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.199-200
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    • 2023
  • This paper presents a study on the selection of optimal mix proportions for producing lightweight pre-foam concrete as a substitute for Autoclaved Lightweight Concrete (ALC) without the accelerated curing. The study was conducted using a rapid hardening binder made from by-products of the steel industry as the primary raw material. The experimental results established the optimal mix proportions, which included retarder content, water/binder ratio, foam content, and fiber inclusion amount, for the production of lightweight foam concrete. The optimal mix proportion was determined to have a retarder content at the minimum amount required to secure the working time, W/B of 35%, a foam content limited to 65% or less, and a fiber inclusion amount of 0.05% or less.

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An Experimental Study on the Strength Characteristic Improvement of the Autoclaved Lightweight Concrete(ALC) containing Quicklime and Silica Fume (생석회와 실리카퓸을 활용한 경량기포콘크리트(ALC)의 강도특성 개선을 위한 실험적 연구)

  • Kim, Young-Ho;Song, Hun
    • Journal of The Korean Digital Architecture Interior Association
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    • v.11 no.4
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    • pp.21-27
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    • 2011
  • These materials in architecturally glass or metal have weaknesses such as inadequate insulating quality, combustibility and toxic gases in fires substance. However, Autoclaved Lightweight Concrete(ALC) has excellent thermal insulation properties and seem to possess the superb insulating quality as substitute of existing exterior materials. This research is to compare experimentally to the kind of the strength properties of ALC materials which mixed with blast furnace slag pounder and silica fume. For the purpose of increasing the strength, the plastic states of ALC evaluate the physical characteristics as microstructure and strength according to various specific gravity. According to the quicklime quantity the compressive strength is proportionate depend on the absolute dried specific gravity. When not putting in 10% quicklime, the compressive strength appeared most lowly with 14.0MPa. When putting in the quicklime, the strength appeared higher with 15.1MPa. And strength of specimen containing 2.25% silica fume is 15.6MPa increased 10.3% than reference specimen 14.0MPa.

Improvement of Strength Characteristics in ALC added Silica Powder and Gypsum (규석 분말 및 석고 혼입에 따른 경량기포콘크리트의 강도특성 개선)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.128-135
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    • 2012
  • Autoclaved lightweight concrete, also known as autoclaved aerated concrete(AAC) or autoclaved cellular concrete (ACC), is made with fine silica powder, quik lime, cement, and an Al powder. ALC contains 70~80% air. The lightweight material offers excellent sound and thermal insulation, and like all cement-based materials, is strong and fire resistant. However, ALC have high water absorption, low compressive strength and popout the origin of the low surface strength in its properties. These properties make troubles under construction such as cracking and popout. Thus, this study is to improve the fundamental strength by controls of increasing of admixtures, gypsum and silica powder size. Admixtures make use of metakaolin and silica fume. From the test result, the ALC using admixture have a good fundamental properties compared with plain ALC. Compressive strength, specific strength and abrasion's ratio were improved depending on increasing admixtures ratio's, gypsum and silica powder size.

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Patent Investigations and Analysis for the Curtain Wall System based on the Autoclaved Lightweight Concrete(ALC) (경량기포콘크리트 재료를 활용한 커튼월 구법에 관한 일본 특허기술의 분석 연구)

  • Kim, Young-Ho
    • Journal of The Korean Digital Architecture Interior Association
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    • v.12 no.1
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    • pp.81-88
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    • 2012
  • According to the survey results of the Ministry of Land, Transport and Maritime Affairs in the end of December 2011, the residential buildings was reported as 67.3% of 4,529,464 buildings. Reflected in the national energy policy, the residential building is expected that greater energy savings. To have realized the Passive House Project used the Autoclaved Lightweight Concrete(ALC) material on exterior wall, we take advantage of a very large energy savings. Therefore, this study investigate the patent documents of three major companies, SUMITOMO, CLION, ASAHI KASEI, in Japan. and analyze technical flow and benchmarking patent. As a result, the Sliding method or the Rocking method of ALC panels how to install is to be superior to high-performance drift and safety by a earthquake. And the embedded anchor in panel needs to improve the shape and the strength of bearing. Thus installation technology of the ALC exterior wall investigated in japanese patent documents is expected to the fastening units and anchors.

ALC(Autoclaved Lightweight Concrete) Hardness Prediction by Multiple Regression Analysis (다중회귀분석을 이용한 ALC 경도예측에 관한 연구)

  • Kim, Kwang-Soo;Baek, Seung-Hoon;Chung, Soon-Suk
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.2
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    • pp.101-111
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    • 2012
  • In the ALC(Autoclaved lightweight concrete) manufacturing process, if the pre-cured semi-cake is removed after proper time is passed, it will be hard to retain the moisture and be easily cracked. Therefore, in this research, we took the research by multiple regression analysis to find relationship between variables for the prediction the hardness that is the control standard of the removal time. We study the relationship between Independent variables such as the V/T(Vibration Time), V/T movement, expansion height, curing time, placing temperature, Rising and C/S ratio and the Dependent variables, the hardness by multiple regression analysis. In this study, first, we calculated regression equation by the regression analysis, then we tried phased regression analysis, best subset regression analysis and residual analysis. At last, we could verify curing time, placing temperature, Rising and C/S ratio influence to the hardness by the estimated regression equation.

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ALC(Autoclaved Lightweight Concrete) Hardness Prediction Research By Multiple Regression Analysis (다중회귀분석을 이용한 ALC 경도예측에 관한 연구)

  • Kim, Gwang-Su;Baek, Seung-Hun
    • Proceedings of the Safety Management and Science Conference
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    • 2012.04a
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    • pp.117-137
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    • 2012
  • In the ALC(Autoclaved lightweight concrete) manufacturing process, if the pre-cured semi-cake is removed after proper time is passed, it will be hard to retain the moisture and be easily cracked. Therefore, in this research, we took the research by multiple regression analysis to find relationship between variables for the prediction the hardness that is the control standard of the removal time. We study the relationship between Independent variables such as the V/T(Vibration Time), V/T movement, expansion height, curing time, placing temperature, Rising and C/S ratio and the Dependent variables, the hardness by multiple regression analysis. In this study, first, we calculated regression equation by the regression analysis, then we tried phased regression analysis, best subset regression analysis and residual analysis. At last, we could verify curing time, placing temperature, Rising and C/S ratio influence to the hardness by the estimated regression equation.

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A Study of Mechanical characteristics of functional Autoclaved Lightweight Concrete (기능성 경량기포콘크리트의 물리적 특성에 관한 실험적 연구)

  • Kim, Soon-Ho;Kim, Hong-Yong
    • KIEAE Journal
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    • v.7 no.5
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    • pp.121-126
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    • 2007
  • This is the experimental study on the functional property of the light-weight concrete according to the mineral composite. According to the increase of the functional mineral, Autoclaved light-weight concrete (ALC) have a effect of high far infrared ray, deodorization, anion and change of chromaticity on D65 of light source. Compressive strength and change of specific gravity by foaming of Mixed Slurry in accordance with additive rates and Water. It chracterizes surface by SEM, chemical component and crystallization by XRD, XRF. the results of this experiment studied influences of ALC by functional minerals.