• Title/Summary/Keyword: Austenitic stainless steel

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Optimization of Electropolishing Conditions with Statistical and Surface Analyses Using Taguchi Method for Austenitic Stainless Steel (다구찌 기법을 활용한 통계적·표면 분석에 따른 오스테나이트 스테인리스강의 전해연마조건 최적화 연구)

  • Hwang, Hyun-Kyu;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.21 no.5
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    • pp.360-371
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    • 2022
  • Electropolishing has various parameters because an electrochemical reaction is applied. Accordingly, experiments to determine factors and levels of electropolishing conditions are in progress for various materials. The purpose of this investigation was to optimize conditions for electropolishing using the taguchi method for UNS S31603. Factors such as electrolyte composition ratio, electrolyte temperature, and electropolishing process time were selected. Electropolishing was optimized using analysis of variance (ANOVA), signal-to-noise ratio (the smaller the better characteristics), and surface analysis. Results of ANOVA revealed that only the electrolyte composition ratio among factors was effective for surface roughness. As a result of statistical analysis of the signal-to-noise ratio, the highest signal-to-noise ratio was calculated under electropolishing conditions with sulfuric acid and phosphoric acid ratio of 4:6, an electrolyte temperature of 75 ℃, and electropolishing process time of 7 minutes. In addition, the surface roughness after electropolishing under the above conditions was 0.121 ㎛, which was improved by more than 88% compared to mechanical polishing.

Elastic Wave Properties of STS316L with Different Rolling Temperature (가공 온도가 다른 STS316L의 탄성파 특성)

  • Tak, Young-Joon;Gu, Kyoung-Hee;Lee, Gum-Hwa;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.325-331
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    • 2022
  • In this study, austenitic 316L stainless steel was rolled at three different temperatures (100℃, -50℃, -196℃) at five rolling degree (0, 16, 33, 50, 66 and 80%). The rolled specimen was examined for micro structure, and the volume fraction and mechanical properties were evaluated. In particular, the rolling specimen detected the elastic wave generated in tensile and investigated the relationship between the rolling degree and the dominant frequency. As the rolling degree increased, austenite decreased and martensite increased. The volume fraction of martensite more increased at lower temperatures, but increased rapidly at the rolling degree of 50% of all rolling temperature. Tensile strength increased rapidly with the increase of the rolling degree, and was larger at lower temperatures. The elongation decreased sharply to the rolling degree of 33%, but decreased gently thereafter. The dominant frequency highly appeared as the volume fraction of martensite increased, but the dominant frequency was higher at the low temperature rolling temperature. A similar trend was also observed in the relationship between tensile strength and dominant frequency.

Effect of electropolishing process time on electrochemical characteristics in seawater for austenitic stainless steel (오스테나이트 스테인리스강의 해수에서 전기화학적 특성에 미치는 전해연마시간의 영향)

  • Hwang, Hyun-Kyu;Shin, Dong-Ho;Heo, Ho-Seong;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.55 no.4
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    • pp.236-246
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    • 2022
  • Electropolishing is a surface finishing treatment that compensates for the disadvantages of the mechanical polishing process. It not only has a smooth surface, but also improves corrosion resistance. Therefore, the purpose of this investigation is to examine the corrosion resistance and electrochemical characteristics in seawater of UNS S31603 with electropolishing process time. The roughness improvement rate after electropolishing was improved by about 78% compared to before polishing, indicating that the electropolishing is effective. As a result of potential measuring of mechanical polishing and electropolishing, the potential of electropolishing was nobler than the mechanical polishing condition. As a result of calculating the corrosion current density after potentiodynamic polarization experiment with electropolishing conditions, the corrosion current density of mechanical polishing was about 6.4 times higher than that of electropolishing. After potentiodynamic polarization experiment with electropolishing conditions, the maximum damage depth of mechanical polishing was about 2.2 times higher than that of electropolishing(7 minutes). In addition, the charge transfer resistance of the specimen electropolished for 7 minutes was the highest, indicating improved corrosion resistance.

Study of contact melting of plate bundles by molten material in severe reactor accidents

  • J.J. Ma;W.Z. Chen;H.G. Xiao
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.4266-4273
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    • 2023
  • In a severe reactor accident, a crust will form on the surface of the molten material during the core melting process. The crust will have a contact melting with the internal components of the reactor. In this paper, the contact melting process of the molten material on the austenitic stainless steel plate bundles is studied. The contact melting model of parabolic molten material on the plate bundles is proposed, and the rule and main effect factors of the contact melting are analyzed. The results show that the melting velocity is proportional to the slope of the paraboloid, the heat flux and the distance between two plates D. The influence of melt gravity and the plate width on melting velocity is negligible. The thickness of the molten liquid film is proportional to the heat flux and plate width, and it is inversely proportional to the gravity. With the increase of D, the liquid film thickness decreases at first and then increases gradually. The liquid film thickness has a minimum against D. When the width of the plate is small, the width of the plate is the main factor affecting the thickness of the liquid film. The parameters are coupled with each other. In a severe reactor accident, the wider internal components of reactor, which can increase the thickness of the melting liquid film and reduce the net input heat flux from the molten material to the components, are the effective measures to delay the melting process.

Fracture mechanics analysis of multipurpose canister for spent nuclear fuels under horizontal/oblique drop accidents

  • Jae-Yoon Jeong;Cheol-Ho Kim;Hune-Tae Kim;Ji-Hye Kim;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4647-4658
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    • 2023
  • In this paper, elastic-plastic fracture mechanics analysis is performed to determine the critical crack sizes of the multipurpose canister (MPC) manufactured using austenitic stainless steel under dynamic loading conditions that simulate drop accidents. Firstly, dynamic finite element (FE) analysis is performed using Abaqus v.2018 with the KORAD (Korea Radioactive Waste Agency)-21 model under two drop accident conditions. Through the FE analysis, critical locations and through-thickness stress distributions in the MPC are identified, where the maximum plastic strain occurs during impact loadings. Then, the evaluation using the failure assessment diagram (FAD) is performed by postulating an external surface crack at the critical location to determine the critical crack depth. It is found that, for the drop cases considered in this paper, the principal failure mechanism for the circumferential surface crack is found to be the plastic collapse due to dominant high bending axial stress in the thickness. For axial cracks, the plastic collapse is also the dominant failure mechanism due to high membrane hoop stress, followed by the ductile tearing analysis. When incorporating the strain rate effect on yield strength and fracture toughness, the critical crack depth increases from 10 to 20%.

An Electrochemical Evaluation on Corrosion Properties of Welding Zone of Stainless Steel by GTAW (GTAW에 의한 스테인리스강 용접부위의 부식특성에 관한 전기화학적 평가)

  • Moon, Kyung-Man;Lee, Kyu-Hwan;Kim, Jin-Gyeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.678-685
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    • 2010
  • GTAW was carried out to the austenitic 304(STS 304) and 22 APU stainless steels. In this case, difference of the corrosion characteristics of welded zone with STS 304 and 22APU mentioned above was investigated with electrochemical methods. Vickers hardness of weld metal in case of STS 304 (Hv-250) showed a relatively higher value than this of 22 APU(Hv-217). The corrosion current densities of weld metal of 22APU and heat affected zone of STS 304 were observed at the highest value compared to those of other welding zone respectively. This is probably because chromium depletion field due to chromium carbide formed to weld metal of 22APU and to heat affected zone of STS 304 can preferentially easily be corroded with more active anode than other fields. Consequently it is thought that application of the other welding methods like as laser welding or using of the optimum filler metals is necessary to improve the corrosion resistance of welding parts of these steels.

Evaluations of Microstructure and Electrochemical Anodic Polarization of AISI 304L and AISI 316L Stainless Steel Weld Metals with Creq/Nieq Ratio (Creq/Nieq비에 따른 AISI 304L 및 AISI 316L 스테인리스강 용접부의 미세조직 및 전기화학적 양극분극 평가)

  • Kim, Yeon Hee;Jang, Ah Young;Kang, Dong Hoon;Ko, Dae Eun;Shin, Yong Taek;Lee, Hae Woo
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1090-1096
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    • 2010
  • This pitting corrosion study of welded joints of austenitic stainless steels (AISI 304L and 316L) has addressed the differentiating solidification mode using three newly introduced filler wires with a flux-cored arc welding process (FCAW). The delta ferrite (${\delta}$-ferrite) content in the welded metals increased with an increasing equivalent weight ratio of chromium/nickel ($Cr_{eq}/Ni_{eq}$). Ductility dip cracking (DDC) was observed in the welded metal containing ferrite with none of AISI 304L and 0.1% of AISI 316L. The potentiodynamic anodic polarization results revealed that the $Cr_{eq}/Ni_{eq}$ ratio in a 3.5% NaCl solution didn't much affect the pitting potential ($E_{pit}$). The AISI 316L welded metals with ${\ddot{a}}$-ferrite content of over 10% had a superior $E_{pit}$ value. Though the AISI 316L welded metal with 0.1% ferrite had larger molybdenum contents than AISI 304L specimens, it showed a similar $E_{pit}$ value because the concentration of chloride ions and the corrosion product induced severe damage near the DDC.

Mechanical and Elastic Wave Properties of STS316L with Different Reverse Transformation Temperature and Time (역변태 온도 및 시간이 다른 STS316L의 기계적 및 탄성파 특성)

  • Do, Jae-Yoon;Tak, Young-Joon;Shin, Ki-Hang;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1055-1062
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    • 2022
  • In this study, the mechanical properties of 80% cold-rolled austenitic 316L stainless steel were evaluated using specimens subjected to reverse transformation at 500-750℃ for 20 minutes and reverse transformation at 700℃ for 2-60 minutes. Also, for the elastic wave obtained from the tensile test, the dominant frequency according to the reverse transformation condition was investigated by time-frequency analysis. The SEM image of the 80% cold-rolled material was transformed into martensite and showed line and cross shapes. The TEM image showed that line shapes were shown at the grain, and grain boundary of martensite. The higher the heat treatment temperature and the longer time, the larger the grain. Tensile strength decreased as the heat treatment temperature and time increased, but elongation increased. Hardness was proportional to tensile strength. This is because the grain with different directions showed the same direction due to reverse transformation. The dominant frequency was decreased and then increased as the temperature and time increased. This is because the direction of the grain is different at a low temperature and the same direction is shown at a high temperature.

The Behavior of Pitting Corrosion Associated with Microstructure of a Cast Lean Duplex Stainless Steel in Chloride Environments (염화물 환경에서 린 듀플렉스 스테인리스 주강의 미세조직과 연계한 공식 거동)

  • In-Sung Lee;Soon-Tae Kim;Chae-Jin Nam;Seung-Man Yang;In-Sung Cho;Seung-Mok Yoo
    • Journal of Korea Foundry Society
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    • v.43 no.5
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    • pp.230-240
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    • 2023
  • The pitting corrosion behavior of 329LD cast lean duplex stainless steel and CF3M cast austenitic stainless steel was investigated in chloride environments. The pitting corrosion resistance of the 329LD alloy was superior to that of the CF3M alloy because the pitting potential, passive region, and critical pitting temperature of the low Ni-low Mo 329LD alloy were higher than those of the high Ni-medium Mo commercial CF3M alloy. There are two main reasons for the enhancement of the pitting corrosion resistance of high Cr-low Momedium N 329LD alloy compared to the low Cr-medium Mo CF3M alloy: First, the pitting resistance equivalent number (PRENδ+γ) value of the 329LD alloy is higher than that of the CF3M alloy. Second, the passive region of the 329LD alloy is larger than that of the CF3M alloy. It indicates that the synergistic effect of the three elements by adding high Cr and low Mo-medium N to the 329LD alloy enhances the passivity of the passive film, thereby increasing the pitting corrosion resistance. It was verified that based on the PRENγ of austenite (γ) and PRENδ of ferrite (δ) values calculated using an N-factor of 16, the pitting corrosion of the 329LD alloy was selectively initiated at the γ-phases because PRENγ value of austenite (γ) was smaller than that of ferrite (δ), and finally propagated from the γ-phase to the δ-phase.

Evaluation of High-Temperature Tensile Property of Diffusion Bond of Austenitic Alloys for S-CO2 Cycle Heat Exchangers (고온 S-CO2 사이클 열교환기용 스테인리스강 및 Fe-Cr-Ni 합금 확산 접합부의 고온 인장 특성평가)

  • Hong, Sunghoon;Sah, Injin;Jang, Changheui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1421-1426
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    • 2014
  • To improve the inherent safety of the sodium-cooled fast reactor (SFR), the supercritical $CO_2$ ($S-CO_2$) Brayton cycle is being considered as an alternative power conversion system to steam the Rankine cycle. In the $S-CO_2$ system, a PCHE (printed circuit heat exchanger) is being considered. In this type of heat exchangers, diffusion bonding is used for joining the thin plates. In this study, the diffusion bonding characteristics of various austenitic alloys were evaluated. The tensile properties were measured at temperatures starting from the room temperature up to $650^{\circ}C$. For the 316H and 347H types of stainless steel, the tensile ductility was well maintained up to $550^{\circ}C$. However, the Incoloy 800HT showed lower strength and ductility at all temperatures. The microstructure near the bond line was examined to understand the reason for the loss of ductility at high temperatures.