• Title/Summary/Keyword: Aspherical surface lens

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The Principle of Magnetorheological finishing for a micro part (자성 유체를 이용한 미세연마가공의 원리)

  • 김동우;신영재;이응숙;조명우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1840-1843
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    • 2003
  • The Magnetorheological fluid has the properties that its viscosity has drastic changed under some magnetic fields therefore, Magnetorheological fluids has been used for micro polishing of the micro part( for example, a aspherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorheological finishing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fluid ate brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate for glass polishing lends support the validity of the approach.

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Characteristics of ERF Polishing using Chemical-oil (케미컬오일을 이용한 ERF 연마 특성)

  • 윤종호;이재종;이응숙;이동주;김영호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.27-33
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    • 2004
  • Electro-theological fluid is recently used for the micro polishing of 3-dimensional micro-aspherical lens. It's also used for polishing small area defects on the wide flat wafer. Since ER fluid shows a behavior of viscosity changing under certain electric fields. micro polishing efficiency may be enhanced for certain cases. In this paper, a perfluorinated carbonyl fluoride oil based ER fluids was used to improve surface polishing rate and submicron-scale accuracy. As the polishing electrodes, micro size cylindrical tools had been used for maximizing the electric field. An experimental device, which was applied for micro polishing a number of wafers of 4inches in size and other workpiece. was made on a precision polishing system. It consisted of a steel electrode. a wafer fixture. l0㎃ current and DC 5㎸ power supply unit, and a controller unit. From the Experiments. the ER fluid is applicable for micro polishing of small parts.

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Hybrid (refrctive/diffractive) lens design for the ultra-compact camera module (초소형 영상 전송 모듈용 DOE(Diffractive optical element)렌즈의 설계 및 평가)

  • Lee, Hwan-Seon;Rim, Cheon-Seog;Jo, jae-Heung;Chang, Soo;Lim, Hyun-Kyu
    • Korean Journal of Optics and Photonics
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    • v.12 no.3
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    • pp.240-249
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    • 2001
  • A high speed ultra-compact lens with a diffractive optical element (DOE) is designed, which can be applied to mobile communication devices such as IMT2000, PDA, notebook computer, etc. The designed hybrid lens has sufficiently high performance of less than f/2.2, compact size of 3.3 mm (1st surf. to image), and wide field angle of more than 30 deg. compared with the specifications of a single lens. By proper choice of the aspheric and DOE surface which has very large negative dispersion, we can correct chromatic and high order aberrations through the optimization technique. From Seidel third order aberration theory and Sweatt modeling, the initial data and surface configurations, that is, the combination condition of the DOE and the aspherical surface are obtained. However, due to the consideration of diffraction efficiency of a DOE, we can choose only four cases as the optimization input, and present the best solution after evaluating and comparing those four cases. On the other hand, we also report dramatic improvement in optical performance by inserting another refractive lens (so-called, field flattener), that keeps the refractive power of an original DOE lens and makes the petzval sum zero in the original DOE lens system. ystem.

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Design of Imaging Optical System with 24mm Focal length for MWIR (MWIR용 24mm 초점거리를 가지는 결상광학계의 설계)

  • Lee, Sang-Kil;Lee, Dong-Hee
    • Journal of the Korea Convergence Society
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    • v.9 no.6
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    • pp.203-207
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    • 2018
  • This paper deals with the design and development of a lens system capable of imaging an infrared image of $3{\sim}5{\mu}m$ wavelength bands with a focal length of 24mm and good atmospheric transmission characteristics. The design used CodeV, a commercial design program, and the optimization is carried out with weighting to eliminate chromatic aberration, spherical aberration and distortion. The designed lens system consists of two lenses consisting of Si and Ge. Each lens has an aspherical surface on one side. And this optical system has the resolution of the characteristics that the MTF value is 0.40 at the line width of 29lp/mm and the MTF value is 0.25 at the line width of 20lp/mm. This optical system is considered to have the capability to be applied to the thermal imaging camera for MWIR using the $206{\times}156$ array infrared detector of $25{\mu}m$ pixels and the $320{\times}240$ array infrared detector of $17{\mu}m$ pixels.

The Influence of the Variation of Conic Coefficient of the Front Surface on RMS Spot Diameter (전면의 conic 계수 변화가 착락원 크기에 미치는 영향)

  • Park, Seong-Jong;Ju, Seok-Hee;Sim, Sang-Hyun
    • Journal of Korean Ophthalmic Optics Society
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    • v.8 no.2
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    • pp.77-83
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    • 2003
  • To investigate the influence of the variation of conic coefficient of the front surface on the RMS SD(Root Mean Square Spot Diameter) in a back focal plane, we use programs which are Cove V and LOSA 2.0. We consider a spectacle lens with back vertex power of -4.00D, diameter of 70 mm, the front surface powers which are 2.00D, 4.00D, 6.00D, and 8.00D, and the indices which are $n_d$=1.498, 1.523, 1.586, and 1.660, respectively. The RMS SD in the back focal plane and the thickness of an aspherical tens having the optimized conic constant are smaller than those of a spherical lens. The RMS SD in the back focal plane decreases as the front surface power decreases. From these results, we determine the optimized conic constant to improve the optical image quality and decrease RMS SD in the back focal plane.

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The principle of a electrorheological polishing for a small part (ER유체를 이용한 미세연마의 원리)

  • 김욱배;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.968-971
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    • 2002
  • Two decisive mechanisms of the electrorhological polishing for a small part(for example, a aspherical surface in a micro lens) are explained. Firstly, non-uniform electric field generated in the polishing structure increases a shear stress of ER fluids which is maximized dramatically near the tool, therefore, substrate adjacent to the tool can be removed effectively by mixed abrasives in the ER fluid. Secondly, abrasives in a non-uniform electric field are governed by the dielectrophoretic phenomena. Abrasives move toward the tool because the field gradient is highest near the tool and then abrasives are actively holded in that area. This phenomena is observed and evaluated by the optical measurement.

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Research on Fabrication of Silicon Lens for Optical Communication by Photolithography Process (포토리소그래피를 통한 광통신용 실리콘 렌즈 제작 및 특성 연구)

  • Park, Junseong;Lee, Daejang;Rho, Hokyun;Kim, Sunggeun;Heo, Jaeyeong;Ryu, Sangwan;Kang, Sung-Ju;Ha, Jun-Seok
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.2
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    • pp.35-39
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    • 2018
  • In order to improve the coupling efficiency, a collimator lens that collects the light emitted from the laser diode at a wide angle to the core of the optical fiber is essential. Glass mold method using a mold is widely used as a collimator lens currently used. Although this method is inexpensive to produce, it is difficult to form precisely and quality problems such as spherical aberration. In this study, the precision of surface processing was improved by replacing the existing glass mold method with the semiconductor process, and the material of the lens was changed to silicon suitable for the semiconductor process. The semiconductor process consists of a photolithography process using PR and a dry etching process using plasma. The optical coupling efficiency was measured using an ultra-precision alignment system for the evaluation of the optical characteristics of the silicon lens. As a result, the optical coupling efficiency was 50% when the lens diameter was $220{\mu}m$, and the optical coupling property was 5% or less with respect to the maximum optical coupling efficiency in the lens diameter range of $210-240{\mu}m$.

A study on the ultra precision machining of free-form molds for advanced head-up display device (첨단 헤드업 디스플레이 장치용 비구면 자유형상 금형의 초정밀 가공에 관한 연구)

  • Park, Young-Durk;Jang, Taesuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.290-296
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    • 2019
  • Head-up displays for vehicles play an important role in displaying various information about the safety and convenience of driving on the windshield of the vehicle. In this study, ultra-precision machining was performed and evaluated as a method for machining a large-area aspheric free-form mirror that is applicable to augmented reality technology. Precision diamond cutting is highly accurate and suitable for the production of advanced parts with excellent surface integrity, low surface roughness, and low residual stress. By using an aspheric free-form mold, it is possible to improve the optical transfer function, reduce the distortion path, and realize a special image field curvature. To make such a mold, the diamond cutting method was used, and the result was evaluated using an aspherical shape-measuring machine. As a result, it was possible to the mold with shape accuracy (PV) below $1{\mu}m$ and surface roughness (Ra) below $0.02{\mu}m$.

Design of Aspheric Imaging Optical System having 24mm Focal Length for MWIR with Facing Symmetric Lenses (마주보는 대칭렌즈를 가지는 MWIR용 초점거리 24mm의 비구면 결상광학계 설계)

  • Lee, Sang-Kil;Kim, Boo-Tae;Lee, Dong-Hee
    • Journal of the Korea Convergence Society
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    • v.9 no.9
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    • pp.183-189
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    • 2018
  • This study deals with the design and development of imaging optics having 24mm focal length for MWIR ($3{\sim}5{\mu}m$) with two symmetrical lenses facing each other. We used CodeV in our optical design, and we performed the optimization process to have the resolution and angle of view satisfying the user's requirements. The materials of lenses were limited to two types, including KCIR035 with a refractive index of 1.7589, developed in Korea. The optical system designed in this way consists of two aspherical lenses made of KCIR035 material having the same shape and one spherical lens made of Si. Here, the arrangement of the two aspherical lenses is characterized by having a symmetrical structure facing each other. And this optical system has a resolution of MTF value of 0.35 or more at a line width of 20 lp / mm. Therefore, it is considered that this optical system has the capability to be applied to a thermal imaging camera using a $206{\times}156$ array MWIR detection device having a pixel size of $25{\mu}m$.

Optical Design of a Subminiature Catadioptric Omnidirectional Optical System with an LED Illumination System for a Capsule Endoscope (LED 조명계를 결합한 캡슐내시경용 초소형 반사굴절식 전방위 광학계의 설계)

  • Moon, Tae Sung;Jo, Jae Heung
    • Korean Journal of Optics and Photonics
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    • v.32 no.2
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    • pp.68-78
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    • 2021
  • A subminiature catadioptric omnidirectional optical system (SCOOS) with 2 mirrors, 6 plastic aspherical lenses, and an illumination system of 6 light emitting diodes, to observe the 360° panoramic image of the inner intestine, is optically designed and evaluated for a capsule endoscope. The total length, overall length, half field of view (HFOV), and F-number of the SCOOS are 14.3 mm, 8.93 mm, 51°~120°, and 3.5, respectively. The optical system has a complementary metal-oxide-semiconductor sensor with 0.1 megapixels, and an illumination system of 6 light-emitting diodes (LEDs) with 0.25 lm to illuminate on the 360° side view of the intestine along the optical axis. As a result, the spatial frequency at the modulation transfer function (MTF) of 0.3, the depth of focus, and the cumulative probability of tolerance at the Nyquist frequency of 44 lp/mm and MTF of 0.3 of the optimized optical system are obtained as 130 lp/mm, -0.097 mm to +0.076 mm, and 90.5%, respectively. Additionally, the simulated illuminance of the LED illumination system at the inner surface of the intestine within HFOV, at a distance of 15.0 mm from the optical axis, is from a minimum of 315 lx to a maximum of 725 lx, which is a sufficient illumination and visibility.