• 한국세라믹학회지
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• 제41권2호
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• pp.176-181
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• 2004

지정폐기물인 전기로 제강 분진은 현재 대부분이 매립 등 부적절하게 처리되고 있어 지하수 오염 등의 환경파괴를 일으킬 위험이 있다. 전기로 제강 분진의 자원화를 위하여 전기로 제강 분진/점토의 조성으로 다공체를 제조하였으며, 다공체의 기공 특성 분석을 하였다. 다공체는 서로 다른 두 개의 미세구조로 형성되어있으며, 표면부위의 미세구조는 치밀하고 검은색이 아니고, 내부부위는 검은색이며 다공성의 미세구조(black coring)를 갖는다. 블랙코아 부위의 면적과 경량화정도를 정량화하기 위하여 Ic(core index)와 Is(shell index)를 정의하였으며, 인공경량골재로서의 최적 경량화 조건은 Ic가 0.5이상이고, Is는 0.4이상이다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2003년도 학술.기술논문발표회
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• pp.35-38
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• 2003

The purpose of this study is to investigate the manufacture of light weight concrete panel using the artificial light-weight aggregate as a part of the substitution of foamed styrene and polyurethane because of narrow allocable temperature Bone in use. The experimental parameter of this study is 40, 60 and 8$0^{\circ}C$ of curing temperature at 100% relative humidity and the type of admixture such as cement, 6mm glass fiber and St/BA emulsion. Testing item is compressive and flexural strength and strength of specimen cured at standard condition is compared to that of specimen cured at 40, 60 and 8$0^{\circ}C$ of curing temperature at 100% relative humidity. As a result or this, it was revealed that the maximum or strength is developed in 6$0^{\circ}C$ or cure temperature at 100% relative humidity in case of the most of the specimen. Specimens modified by St/BA emulsion show the highest development of strength dependent on the curing tmeperature. So, it seems to be effective that evaporation curing method shoud be considered to curing the specimen as the panel core.

• 한국세라믹학회지
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• 제52권2호
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• pp.159-164
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• 2015

We manufacture artificial lightweight aggregates (ALWAs) using bottom-ash as the primary raw material. We coat the ALWA surfaces with low-melting point materials in order to enable them to bloat, which is essential to reduce the bulk density of the aggregate. Then, we sinter the prepared aggregates at 1000, 1100, and $1200^{\circ}C$ using either the direct or two-step firing schedules. Finally, we evaluate the properties of the fired samples through analyzing their bulk density, water absorption, and microstructure. The surface-modified samples result in a reduction of their bulk density by $0.3{\sim}0.4g/cm^3$ regardless of the firing method used. Based on these results, we conclude that this approach could provide a viable method for the mass-production of ALWAs from industrial waste such as bottom-ash.

• 한국환경과학회지
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• 제16권10호
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• pp.1169-1177
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• 2007

The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2000년도 가을 학술발표회논문집(I)
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• pp.351-354
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• 2000

In recent years, the world development of alternative construction materials is associated with disposal problems of waste materials as a result of industrial activities. Technologies of refining gypsum to several gypsum modifications ($\alpha$ and $\beta$-hemihydrate) which can be used as construction material in a large scale do actually exist or are under development. This paper provides a technical and economic perspective of the waste gypsum treatment. Especially, several applications particularly of $\alpha$-hemihydrate will be presented, e.g. artificial gypsum aggregate and light-weight masonry units.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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• pp.36-39
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• 2003

In this study, we made the high strength light weight concrete which was composed of the garnet minute powder to be the industry by-product in the YoungJoo region and the artificial light weight aggregate which the high temperature(1100℃) plastic process. The characteristic of the autogenous shrinkage had been considered about strength characteristic and the age passage In the following addition: The concrete's each unit quantity was determined 145,160,175㎏f/㎥.w/b and s/a was determined 30%, 43%, 45%. the each garnet's substitution ratio was determined 0, 10%. In this results, the compressive strength appeared greatly as the unit joining discretion grew bigger. The autogenous shrinkage ratio was increased rapidly until 7th day but it was reduced after 7th day regardless of the mixed factor. The autogenous shrinkage ratio which follows the change of the unit quantity and s/a increased together as the unit quantity and the s/a increases.

• 한국세라믹학회지
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• 제49권2호
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• pp.161-166
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• 2012

The temperature-rasing sintering method was used in this study to fabricate the aggregates of uniform pore size and distribution containing reject ash occurred in the thermal power plant. The spheric green aggregates made of reject ash were put into the box furnace of 800~$1000^{\circ}C$, heated with a heating rate of 5~$15^{\circ}C$/min to 1200~$1275^{\circ}C$, sintered for 10 min and then discharged out of the furnace to the room temperature. The input temperature, heating rate and sintering temperature increased the bloating phenomenon of the specimen, and the sintering temperature among them was the most effective factor. The aggregate manufactured at $1275^{\circ}C$ had the specific gravity of about 1.0 and water absorption of 1~2%, and the pores of 500~1,000 ${\mu}m$ were uniformly distributed across the whole specimen. Especially, the aggregates fabricated using the temperature-rasing sintering method in this study showed an excellent bloating properties and uniform microstructure without black core phenomenon which is typical for the bloated ceramics synthesized by direct sintering method.

• 콘크리트학회논문집
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• 제26권3호
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• pp.247-254
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• 2014

화재시 콘크리트 구조물은 구성재료의 상이한 열적특성으로 인해 강도가 저하하고 동시에 수직부재는 수평부재의 팽창에 의한 모멘트하중을 받아 전단파괴가 발생한다. 따라서 여러가지 화재곡선을 사용한 콘크리트 구조물의 화재시 거동에 대한 연구가 많이 이루어졌지만 주로 온도상승구간에서 발생하는 폭렬특성과 열팽창변형에 관한 연구가 대부분이다. 하지만 고온이 유지될 경우 발생할 수 있는 크리프변형은 화재시 구조물의 안정성에 큰 영향을 미치지만 상대적으로 연구가 미진한 상태이다. 또한 이러한 고온을 받는 콘크리트의 안정성에는 체적의 대부분을 차지하는 굵은골재의 열적특성이 큰 영향을 미치기 때문에 이 연구에서는 화강암계, clay계, clay-ash계 세 종류의 굵은골재를 사용한 콘크리트의 고온 역학적 특성을 평가했다. 그 결과 굵은골재의 성인으로 인한 내부공극 때문에 경량골재를 사용한 콘크리트가 일반골재를 사용한 콘크리트보다 높은 고온강도 및 탄성계수를 나타냈고 열팽창변형과 전체변형의 경우 더 낮은 변형률을 나타내어 온도상승구간에서의 구조적 안정성 측면에서 유리한 것으로 판단되었다. 그러나 고온크리프의 경우 내부공극으로 인해 더 큰 수축량이 발생하기 때문에 내화성능설계시에 이에 대한 추가적인 고려가 필요할 것으로 판단되었다.

• 한국방재학회 논문집
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• 제9권4호
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• pp.11-20
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• 2009

천연골재 고갈과 환경파괴문제 해결을 위한 방안과 경량콘크리트의 구조물 적용 실용화를 위해 폐기물 활용 인공경량골재를 이용하여 경량콘크리트를 제조하고, 물-결합재비에 따른 기본 물성을 평가하였다. 연구과 경량골재의 사전 흡수수 관리를 위한 방안을 제시하였으며, 굳지 않은 콘크리트의 특성은 경량골재를 사전 흡수하여 적용할 경우 물-결합재비에 관계없이 일반콘크리트와 유사한 방법으로 제어할 수 있는 것으로 나타났다. 경량콘크리트의 경화 후 단위용적질량은 물-결합재비, 건조 조건, 철근고려에 따라 1,668${\sim}$1,998 $kg/m^3$의 범위로서 일반콘크리트에 비해 14.6${\sim}$21.0% 의 감소를 나타내었다. 경량골재 사전 흡수수는 물-결합재비에 따라 상이한 증발수량을 나타내었으며, 물-결합재비가 낮을수록 노건조 증발수가 커져 내부양생수로서의 역할 가능성이 증가할 것으로 생각된다. 동일 물-시멘트비에서 경량콘크리트는 일반콘크리트에 비하여 골재의 강도차이로 인해 낮은 강도를 나타내며, 기건 양생 시 일반콘크리트의 경우 물-시멘트비 0.3은 물-시멘트비 0.4, 0.5에 비해 강도 증진 효과가 감소하지만, 경량콘크리트의 경우 물-결합재비가 낮을수록 강도 증진 효과가 증가하는 것으로 나타났다.

• 한국해양공학회지
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• 제19권4호
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• pp.28-34
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• 2005

In the study application of volcanic scoria concrete to artificial reefs is investigated. Volcanic scoria is a natural volcanic product that shows light weight, mil/i-porous, and far-infrared irradiation characteristics. The properties of volcanic scoria concrete using Jeju scoria aggregate are evaluated by conducting a comprehensive series of tests on strength and void ratio. It is concluded that the volcanic scoria concrete has the sufficient strength of 4MPa-13MPa and adequate void ratio of $12\%-35\%$ to be accepted as artificial reef concrete. The field experiments are performed through observation by scuba diver's at the Seogwipo coast. Porous specimen and plane concrete specimen are prepared for comparison purposes. Seasonal changes of soft coral on the two series of test specimens were have been observed from Apr. 9, 2004 to Mar. 18, 2005. The soft coral is well grown on the porous specimen however there are no significant changes on the conventional plain concrete specimen. Thus it is concluded that the volcanic scoria concrete is highly suitable as artificial reef concrete.