• Journal of the Korea Institute of Building Construction
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• v.14 no.3
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• pp.230-236
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• 2014

This study was carried out to investigate the manufacturability of artificial lightweight aggregate as a way to recycle basalt powder sludge, which is a waste produced during the manufacturing process of basalt in Jeju. Powdered waste glasses and calcium carbonate are used to improve the characteristics of manufactured artificial lightweight aggregate. Especially, considering the complex factors of basalt powder sludge, powdered waste glasses, and sintering method, the amount of calcium carbonate is appropriate at the 9 wt.% in order to improve the intumescent of lightweight aggregate. Also, the amount of powdered waste glasses is effective with using less than 50 wt.% and applying the direct sintering method at the same time on decreasing the absorption of lightweight aggregate. Furthermore, in order to manufacture artificial lightweight aggregate of high quality with a low specific gravity and low water absorption, it is considered to be more effective to apply the direct sintering method after the surface of artificial lightweight aggregate is covered with powdered waste glasses.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.126-127
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• 2020

Recently, as interest in environmental issues increases, minimizing carbon dioxide generated during cement manufacturing is a problem to be solved. In order to solve such a problem, it is required to use an industrial by-product of recycled aggregate, blast furnace slag, and circulating fluidized bed boiler fly ash to replace it on the basis of geopolymer(=cementless). This study examines the characteristics of eco-friendly artificial stone according to the mixing ratio of geopolymer-based recycled aggregate. As a result of the experiment, when the addition rate of the alkali stimulant was 15% and the mixing ratio of the circulating aggregate was 70%, the flexural strength and compressive strength were the highest. Density and water absorption decreased as density of circulating aggregates increased and water absorption increased. However, when the mixing ratio of the circulating aggregate exceeded 70%, the flexural strength and compressive strength decreased. Therefore, in order to obtain strengths meeting the KS standards, the mixing ratio of recycled aggregate was set to 70%, and artificial stone was manufactured using industrial by-products.

• Advances in concrete construction
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• v.2 no.2
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• pp.77-89
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• 2014

The properties of fresh and hardened concrete made using three types of artificial cold bonded aggregates are determined. The properties, namely, slump, water absorption, compressive strength and splitting tensile strength of concrete containing artificial aggregate are reported. The variables considered are aggregate type and water-to-cement ratio. Three types of cold bonded aggregates are prepared using fly ash and quarry dust. The water-to-cement ratio of 0.35, 0.45, 0.55 and 0.65 is used. The test result indicates that artificial aggregates can be recommended for making the concrete up to a strength grade of 38 MPa. The use of quarry dust in the production of artificial aggregate mitigates environmental concerns on disposal problems of the dust. Hence, the alternate material proposed in this study is a green technology in concrete production.

• Proceedings of the Korea Concrete Institute Conference
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• 2001.05a
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• pp.151-156
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• 2001

Concrete has excellent characteristics as building material and functions relatively well; but it has many problems concerning too heavy weight of the structures. Accordingly, it is the assignment for study in the part of building materials to lighten and high strengthen the weight of concrete structures in order to improve those weak Points; and it seems one of the representative solutions to develop the high strength lightweight aggregate concrete. Based on the experimental results presented, the following conclusions are drawn. The concrete with unit weight of 1.96~2.03t/$m^{2}$, compressive strength of 322~431kgf/$cm^{2}$ was gained. So, it appears that the lightweight aggregate concrete will be useful for low unit weight and high strength lightweight aggregate concrete. In the end, to manufacture artificial lightweight aggregate concrete for construction work is necessary to develope artificial aggregate which has improved performances physically.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.1
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• pp.50-56
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• 2019

This study aims to make artificial stone by recycling blast furnace slag powder, red mud and recycled aggregate, which are known as industrial waste. Recycled aggregate is a typical construction waste, and various recycled products such as concrete block are being sold. In this study, we tried to make artificial stone mixed with waste such as recycled aggregate, and experimented with the use of artificial stone and further study. As the red mud replacement ratio increased, the absorption ratio, fluidity and air content of the matrix were measured to be decreased, and the strength and density were found to increase. The fluidity and absorption ratio decreased with increasing the replacement ratio of recycled aggregate, and the air quantity, rate of aggregate on the surface, density and intensity increased to a certain level. Therefore, this study intends to make artificial stone using recycled resources and conducted basic experiments for further study.

• Proceedings of the Korea Concrete Institute Conference
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• 2002.10a
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• pp.69-74
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• 2002

Incineration method of municipal solid waste is the general method for reduction it's quantity and weight. Municipal solid waste incineration ash is classified two general types of ash : fly ash((MWFA) and bottom ash(MWBA)). MWFA containing a high degree heavy-metal may give rise to a serious environmental trouble. Therefore, this study was carried out to examine utilization of fly ash. In this study, we tried to find the recycling method of fly ash as a environmental-friendly artificial aggregate. The artificial aggregate using fly ash was tested for the various aspects, including physical properties and environmental stability. The qualities of artificial aggregate are similar to it of lightweight aggregate, and the heavy metal leaching concentration are very lower than a limitation of KSLT and EP.

• Journal of Ocean Engineering and Technology
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• v.18 no.1
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• pp.53-62
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• 2004

The Purpose of this study is to recycle the waste concrete, which is generated in huge quantities, from construction works. in order to achieve this goal, it is important to determine the compressive strength, workability, slump, and ultrasonic velocity of recycled aggregate concrete. Thus, several experiment parameters are considered, such as water-cement ratios, sand percentage, and fine aggregate composition ratios, in order to apply the recycled aggregate concrete to pre-cast artificial fishing reefs. From the results, it has been shown that the proper mix designs for reef concrete are W/C=45%, S/a=50%, SR50:SN50 in recycled sand and natural sand mix combination case, W/C=45%, S/a=50%, SC50:SN50 in crushed sand and natural sand mix combination case, W/C=45%, S/a=50%, SR50:SC50 in recycled sand and crushd sand mix combination case. Also, this study shows that the shape and surface roughness of fine aggregate particles have an effect on the strength, slump, ultrasonic velocity of tested concrete, and the compressive strength ratios of 7days' and 90days' curing ages of recycled aggregate concrete are about 70% and 110% of 28days' curing age.

• Journal of the Korea Institute of Building Construction
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• v.19 no.4
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• pp.313-322
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• 2019

This study is to compare and analyze the physical and strength properties of lightweight concrete using domestic lightweight aggregate by replacement ratio of artificial lightweight fine and coarse aggregate after considering low cement mixture and pre-wetting time. The slump, unit weight, compressive strength and split tensile strength of lightweight concrete with domestic lightweight aggregate were measured. As test results, the slump of lightweight concrete by replacement ratio of lightweight fine aggregate increased as the replacement ratio of lightweight fine aggregate increased. The unit weight of lightweight concrete using 100% of lightweight fine aggregate was about 10.4% lower than that of the lightweight concrete with natural sand. In addition, the unit weight of lightweight concrete by replacement ratio of lightweight coarse aggregate increased with the increase of the ratio of LWG10(5~10mm). The compressive strength of lightweight concrete with lightweight fine and coarse aggregate increased as the replacement ratio of lightweight fine aggregate increased. The compressive strength of lightweight concrete with natural sand and LWG10 was 30 to 31MPa regardless of the replacement ratio of the lightweight coarse aggregate after 7 days.

• Advances in concrete construction
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• v.9 no.2
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• pp.183-193
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• 2020

The present investigation is to identify an optimum mix combination amongst 28 different types of artificial lightweight aggregates by pelletization method with aggregate properties. Artificial aggregates with different combinations were manufactured from fly ash, cement, hydrated lime, ground granulated blast furnace slag (GGBFS), silica fume, metakaolin, sodium bentonite and calcium bentonite, at a standard 17 minutes pelletization time, with 28% of water content on a weight basis. Further, the artificial aggregates were air-dried for 24 hours, followed by hardening through the cold-bonding (water curing) process for 28 days and then testing with different physical and mechanical properties. The results found the lowest impact strength value of 16.5% with a cement-hydrated lime (FCH) mix combination. Moreover, the lowest water absorption of 16.5% and highest individual pellet crushing strength of 36.7 MPa for 12 mm aggregate with a hydrated lime-GGBFS (FHG) mix combination. The results, attained from different binder materials, could be helpful for manufacturing high strength artificial aggregates.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.11a
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• pp.381-384
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• 2008

The artificial lightweight aggregate was manufactured using stone-dust(SD) and bottom ash(BA) from crushed aggregate manufacture process and thermoelectric power plant respectively. The properties of artificial lightweight aggregate according to mixing ratio of SD and BA was that the density was decreased and the absorption was increased with increasing BA content, because bottom ash was contained many unburned carbon and $Fe_2O_3$ which generates gas by oxidation during a sintering process. The appropriate mixing ratio of SD and BA was estimated at about 5:5. The properties of artificial lightweight aggregate according to addition flux admixture was that it had lower density with increasing of $Na_2SO_4$ content. In this study, we could developed the artificial lightweight aggregate as the bulk density was $1.52g/cm^3$ and water absorption 7.3% under the condition that mixing ratio of SD:BA was 5:5, $Na_2SO_4$, $Fe_2O_3$ 1%, sintering temperature $1,150^{\circ}C$ and sintering time 15mins.