• Title/Summary/Keyword: Anodizing oxidation

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White coloring of anodized aluminum (알루미늄의 White Color 구현을 위한 양극산화처리 기술)

  • Na, Sang-Jo;Lee, Eun-Han;Son, Seon-Mi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.239-239
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    • 2015
  • 삼성, LG전자 등 다양한 사업부의 White Anodizing구현기술의 Need는 항상 존재하고 있으며, 특히 White와 Black Color의 콤비네이션으로 친환경 이미지 강조 및 핸드폰의 고급화에 필연적인 메탈화로 작년부터 White Anodizing의 수요요청이 쇄도하고 있다. 그러나 현행 공업용 Anodizing 기술(황산법)은 봉공처리 전 착색공정에서 Red, Blue, Black 등 염료분자와 달리 염료 분자가 비교적 큰 White 염료는 Anodizing으로 성장된 다공성피막 내부로 들어가지 못해 국내 Anodizing전문기업 뿐만아니라 일본 기업 및 연구소 등에서도 무수한 시도를 하고 있지만 현재까지는 완벽한 White Anodizing구현기술이 전무한 상태이다. 이에 당사는 알루미늄합금을 White의 안료나 염료가 아닌 알칼리전해액의 Pulse전류인가 PEO(Plasma electrolytic oxidation)처리 공정에 의거 White Anodizing기술을 개발하고자 하였다. 알칼리 전해질에 의한 Anodizing 처리기술로 White와 유사한 색상을 구현하고 있으나, 수요자가 요구하는 White Anodizing으로 제품을 양산하는데 어려움이 있어 기존 Anodizing 처리 대신 Pulse전류인가 PEO처리기술로 White Color를 구현하여 수요요청이 쇄도한 국내외 기업체에 공급하고자 한다. 본 기술은 알카리 전해액을 사용하므로 친환경적이며, 다공성 피막으로 인한 우수한 도장 밀착성, 실링처리에 의한 내식성 향상, PEO 피막의 우수한 경도 및 내마모성 등을 나타내며, 알루미늄뿐만 아니라 마그네슘합금, 티타늄 등에도 공히 적용이 가능하며, White Anodizing의 특화된 기술로 표면처리기술 우위 선점 및 원가절감 등이 가능하다. 당사는 알루미늄 아노다이징 전문 기업으로서 내식성 목적의 연질 아노다이징 처리 및 고내마모성을 목적으로 하는 자동차 부품 및 기계 부품용 경질 아노다이징 처리를 주로 수행하고 있다. 본 발표에서는 당사의 표면처리 기술 및 알루미늄의 아노다이징에 대한 소개를 하고자 한다.

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Color Evolution in Anodized Titanium (양극산화로 제작된 티타늄의 발색효과 연구)

  • 송오성;홍석배;이정임
    • Journal of the Korean institute of surface engineering
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    • v.35 no.5
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    • pp.273-278
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    • 2002
  • We oxidized pure titanium by anodizing oxidation process in the range of 590V, within 1.5A, 30seconds. we investigated color evolution with a spectrophotometer. Surface images and surface roughness were characterized by an optical microscope and an atomic force microscope, respectively. Below the thickness of 40 $\mu\textrm{m}$, metallic yellow, blue, and pink colorsn were obtained. Lightness decreased, increased, and decreased again as titanium oxide thickness increased. Blue color at the applied voltage of 30V showed the best lightness and reproducibility with surface roughness below l$\mu\textrm{m}$. Bare titanium and titanium oxide films had micro pits more than 10ea/$\mu\textrm{m}^2$. We report that we successfully made colors by varing thickness below 40$\mu\textrm{m}$ with anodizing oxidation of method.

Preparation of Nickel Oxide Films by Anodizing (양극산화를 이용한 산화니켈 박막 제조)

  • Kim, Youngjin;Jung, Jihoon
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.204-210
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    • 2012
  • Nickel oxide thin films with 2.3 ${\mu}m$ thickness were prepared in order to overcome limitations of thickness with nm dimension by anodizing. For the electrolyte, ethylene glycol was used as solvent, and $NH_4F$ was added for source of $F^-$ ions. The anodizing experiments were carried out on various voltages such as 40, 60 V and 80 V for 12 hours. The thickness of NiO was changed according to the anodizing time and the voltage. However, destruction of Ni caused by rapid oxidation reaction occurred at 80 V. XRD results show that NiO was successfully created by anodizing.

A study on development of bipolar metal surface anodizing equipment using H-bridge (H-브리지를 이용한 양극성 금속표면 양극산화장치 개발에 관한 연구)

  • Yang, Keun-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.3
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    • pp.355-362
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    • 2011
  • In this paper, we developed the equipment to forming the insulation film which there are operated an electrolysis principles in particular solution. In the earlier, there are supplied the anode by unipolar voltage with pulse, in this paper, there are supplied the anode by bipolar voltage with pulse, alternately. And then, we examinate the system that there are developed the bipolar anodizing equipment using H-bridge. There are modulated pulse width for the variable current. In the results, we obtained the results of the uniform film surface that compared with the unipolar anodizing.

Formation and Control of Dual Porous Structures of Metal by an Electrochemical Method (전기화학적 방법을 통한 금속 이중기공구조 형성 및 제어)

  • Ha, Seong-Hyeok;Shin, Heon-Cheol
    • Korean Journal of Materials Research
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    • v.29 no.2
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    • pp.65-72
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    • 2019
  • Dual porous structures are observed for the first time on a metallic Cu surface underneath anodic Cu oxide by the application of an anodizing voltage to Cu in oxalic acid. The as-prepared porous Cu surface contains macropores of less than $1{\mu}m$ diameter and mesopores of about tens of nanometers diameter with circular shapes. The size and density (number of pores/area) of the macropores are dependent on the applied voltage. It is likely that the localized dissolution (corrosion) of Cu in oxalic acid under the anodizing voltages is responsible for the formation of the mesopores, and the combination of a number of the mesopores might create the macropores, especially under a relatively high anodizing voltages or a prolonged anodizing time. The variations of pore structure (especailly macropores) with applied voltage and time are reasonably explained on the basis of the proposed mechanism of pore formation.

Study on Electrochemical Characteristics and Fabrication of Catalytic Electrode (복합 촉매 전극의 제조 및 전기화학적 특성에 관한 연구)

  • 민병승;정원섭;김광호;민병철;이미혜
    • Journal of the Korean institute of surface engineering
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    • v.35 no.6
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    • pp.401-407
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    • 2002
  • Most of organic compounds discharged from industrial wastewater are treated by chemical oxidation, adsorption and biodegradable process. This process has been demanded a new advanced environmental wastewater treatment process. From this point of view, an electrochemical oxidation process using electrocatalysts has been developed for the destruction of organic compounds. Through this study, a ruthenium oxide/iridium oxide supported on titanium expanded metal was fabricated by thermal decomposition method and its performance was excellent during this experiment.

Electrochemical Behavior of TiO2 Nanotube/Ti Prepared by Anodizing for Micro-Lithium Ion Batteries

  • Park, Soo-Gil;Yang, Jeong-Jin;Rho, Jin-Woo;Kim, Hong-Il;Habazaki, Hiroki
    • Journal of the Korean Electrochemical Society
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    • v.17 no.1
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    • pp.13-17
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    • 2014
  • The $TiO_2$ nanotube/Ti electrode are used as an anode in thin-film lithium microbatteries is known to have high oxidation-reduction potential of 1.8 V (vs. $Li/Li^+$). It can prevent from dendrite growth of lithium during charging. The $TiO_2$ nanotube/Ti electrode was prepared by anodizing at constant voltages for thin-film lithium microbatteries. The capacities of $TiO_2$ nanotube/Ti anode prepared by anodizing at 10 V, 20 V and 30 V were observed to be $23.9{\mu}Ah\;cm^{-2}$, $43.1{\mu}Ah\;cm^{-2}$ and $74.0{\mu}Ah\;cm^{-2}$. We identified it was found that the capacity of $TiO_2$ nanotube/Ti increases with increasing anodizing voltage and the anatase structure of $TiO_2$ nanotube/Ti compared with amorphous structure has batter cycle performance than amorphous $TiO_2$ nanotube/Ti.

Effect of Solution Temperature for Al Alloy Anodizing on Cavitation Characteristics (캐비테이션 특성에 미치는 알루미늄 합금의 양극 산화 용액 온도의 영향)

  • Lee, Seung-Jun;Lee, Jung-Hyung;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.14 no.3
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    • pp.140-146
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    • 2015
  • The commercialization of aluminum had been delayed than other metals because of its high oxygen affinity. Anodizing is a process in which oxide film is formed on the surface of a valve metal in an electrolyte solution by anodic oxidation reaction. Aluminum has thin oxide film on surface but the oxide film is inhomogeneous having a thickness only in the range of several nanometers. Anodizing process increases the thickness of the oxide film significantly. In this study, porous type oxide film was produced on the surface of aluminum in sulfuric acid as a function of electrolyte temperature, and the optimum condition were determined for anodizing film to exhibit excellent cavitation resistance in seawater environment. The result revealed that the oxide film formed at $10^{\circ}C$ represented the highest cavitation resistance, while the oxide film formed at $15^{\circ}C$ showed the lowest resistance to cavitation in spite of its high hardness.

Formation Behavior of Anodic Oxide Films on Al 6061 Alloy in Sulfuric Acid Solution (황산 용액에서 Al6061 합금의 아노다이징 피막 형성거동)

  • Moon, Sungmo;Jeong, Kihun;Lim, Sugun
    • Journal of the Korean institute of surface engineering
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    • v.51 no.6
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    • pp.393-399
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    • 2018
  • Formation behavior of aluminum anodic oxide (AAO) films on Al6061 alloy was studied in view of thickness, morphology and defects in the anodic films in 20 vol.% sulfuric acid solution at a constant current density of $40mA/cm^2$, using voltage-time curve, observation of anodized specimen colors and surface and cross-sectional morphologies of anodic films with anodization time. With increasing anodizing time, voltage for film formation increased exponentially after about 12 min and its increasing rate decreased after 25 min, followed by a rapid decrease of the voltage after about 28 min. Surface color of anodized specimen became darker with increasing anodizing time up to about 20 min, while it appeared to be brighter with increasing anodizing time after 20 min. The darkened and brightened surfaces with anodizing time are attributed to an increase in thickness of porous anodic oxide film and a chemical damage of the films due to heat generated by increased resistance of the film, respectively. Cross-sectional observation of AAO films revealed the formation of defects of crack shape at the metal/oxide interface after 15 min which prevents the growth of AAO films. Width and length of the crack-like defect increased with anodizing time up to 25 min of anodizing, and finally the outer part of AAO films was partly dissolved or detached after 30 min of anodizing, resulting in non-uniform surface structures of the AAO films.

Anodizing science of valve metals

  • Moon, Sungmo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.96.1-96.1
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    • 2017
  • This presentation introduces anodizing science of typical valve metals of Al, Mg and Ti, based on the ionic transport through the andic oxide films in various electrolyte compositions. Depending on the electrolyte composition, metal ions and anions can migrate through the andic oxide film without its dielectric breakdown when point defects are present within the anodic oxide films under high applied electric field. On the other hand, if anodic oxide films are broken by local joule heating due to ionic migration, metal ions and anions can migrate through the broken sites and meet together to form new anodic films, known as plasma electrolytic oxidation (PEO) treatment. In this presentation, basics of conventional anodizing and PEO methods are introduced in detail, based on the ionic migration and movement mechanism through anodic oxide films by point defects and by local dielectric breakdown of anodic oxide films.

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