• Journal of the Korean Society for Precision Engineering
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• v.21 no.1
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• pp.51-60
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• 2004

Ball-end milling is one of the most common manufacturing processes for the parts with sculptured surface. However, the conventional roughness model is not suitable for the evaluation of surface texture and roughness under highly efficient machining conditions. Therefore, a different approach is needed for the accurate evaluation of machined surface. In this study, a new method, named ‘Ridge method’, is proposed for the effective prediction of the geometrical roughness and the surface topology in ball-end milling. Theoretical analysis of a machined surface texture was performed considering the actual trochoidal trajectories of cutting edge. The characteristic lines of cut remainder are defined as three-types of ‘Ridges’ and their mathematical equations are derived from the surface generation mechanism of ball-end milling process. The predicted results are compared with the results of conventional method. The agreement between the results predicted by the proposed method and the values calculated by the simulation method shows that the analytic equations presented in this paper are useful for evaluating a geometrical surface roughness of ball -end milling process.

• Journal of the Society of Naval Architects of Korea
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• v.54 no.6
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• pp.461-469
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• 2017

A segment of the wave board has been expressed as a submerged line segment in the two dimensional wave flume. The lower end of the line segment could be extended to the bottom of the wave flume and the other opposite upper end of the board could be extended to the free surface. It is assumed that the motion of the wave board could be defined by the sinusoidal motion in horizontal direction on either end of the wave board. When the amplitude of sinusoidal motion of the wave board on lower and upper end are equal, the wave board motion could express the horizontally oscillating submerged segment of piston type wave generator. The submerged segment of flap type wave generator also could be expressed by taking the motion amplitude differently for the either end of the board. The pivot point of the segment motion could play a role of hinge point of the flap type wave generator. Simplified analytic solution of oscillating submerged wave board segment in water of finite depth has been derived through the first order perturbation method at two dimensional domain. The case study of the analytic solution has been carried out and it is found out that the solution could be utilized for the design of wave generator with arbitrary shape by linear superposition.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.13 no.7
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• pp.598-606
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• 2000

In this paper we investigated the relation between the surface degradations and anti-pollution characteristics of Room Temperature Vulcanized(RTV) silicone rubber coating that has different roughness through immersing into saline water. We utilized several analytic techniques such as atomic force microscopy(AFM) scaning electron microscopy(SEM) contact angle Salt Deposit Density(SDD) and average leakage current under the condition of salt fog. It is found that the surface roughness of treated RTV silicone rubber increased and the hydrophobicity of sample surface decreased with increasing the duration o immersion into water due to the erosion of base polymer the melting down alumina trihydrate(ATH) and the diffusion of Low Molecular weight(LMW) fluid. Despite the roughness of surface had been increased by water immersion excellant anti-pollution and recovery characteristics were maintained and SDD saturated to 0.1~0.14mg/cm$^2$. The average leakage current under salt fog increased with surface roughness. Measurement of average leakage current will be helpful to investigate surface degradation and lifetime expectation of RTV silicone coating.

• Economic and Environmental Geology
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• v.38 no.2 s.171
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• pp.143-153
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• 2005

Euiseong subbasin, included in the Kyungsang Basin, was created by the result of volcanic activity in the late Cretaceous, and contacts with Milyang and Youngyang subbasins by Palgongsan and Andong faults, respectively. In this study, geophysical survey is implemented fur investigating surface and subsurface geologic structure in Euiseong subbasin which composed with the complex of volcanic and plutonic rocks. To understand surface geologic feature, IRS satellite image and DEM(Digital Terrain Map) are used for analyzing lineament and its density. The numbers of lineaments show major trend in $N55^{\circ}\~65^{\circ}W$, and aspects of lineament lengths show major trend in $N55^{\circ}\~65^{\circ}W$ and N-S directions. 13 delineate subsurface density discontinuity; Power spectrum analysis was implemented for gravity anomaly data, resulting $4-5{\cal}km$ depth of basin basement and $0.5-0.6{\cal}km$ depth of shallow discontinuity. From the result of power spectrum analysis, 2.5-D modelings were implemented along two profiles of A-A' and B-B', and they show subsurface geology in detail. Analytic signal method for detecting boundaries of magnetic basements show 0.001-130 nT/m values, and high energy area show good correspondency with the boundaries of Palgongsan granite and caldera areas in Euiseong subbasin.

• International Journal of Naval Architecture and Ocean Engineering
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• v.2 no.3
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• pp.127-131
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• 2010

A two-layer fluid with free surface is simulated in the time domain by a two-dimensional potential-based Numerical Wave Tank (NWT). The developed NWT is based on the boundary element method and a leap-frog time integration scheme. A whole domain scheme including interaction terms between two layers is applied to solve the boundary integral equation. The time histories of surface elevations on both fluid layers in the respective wave modes are verified with analytic results. The amplitude ratios of upper to lower elevation for various density ratios and water depths are also compared.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.532-537
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• 2007

Nano imprint lithography(NIL) is a cost-efficient, high-throughput processing technique to transfer nano-scale patterns onto thin polymer films. Polymers used as the resist include UV cured resins as well as thermoplastics such as polymethyl-methacrylate(PMMA). In this study, an analytic investigation was performed for the NIL process of transferring nano scale patterns onto polymeric films. Process optimization calls for a thorough understanding of resist flow during the process. We carried out 2D and 3D numerical analyses of resist flow during NIL process. The simulation incorporated continuum-hypothesis and the effects of surface tension were taken into account. For a more effective prediction of free surface, fixed grid scheme with the volume of fluid (VOF) method were used. The simulation results were verified with experimental results qualitatively. And the parametric study was performed for various process conditions.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.1148-1153
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• 2003

An adequate method for the prediction of machining errors is essential to improve productivity and product quality. But it is known that there is a remarkable difference between values calculated by conventional roughness model and measured values of actual machined surfaces under high efficient cutting condition. This paper introduces the theoretical analysis of characteristic lines of cut remainder to evaluate a geometrical surface roughness accurately. In this study, analytic equations of the characteristic lines are derived from the surface generation mechanism of ball end milling considering the actual trochoidal trajectories of cutting edges. The predicted results are compared with the results of conventional roughness model.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.143-147
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• 2000

This describes thermal crack creation process in automotive disks. Thermal cracks have been serious defects which induced disastrous accidents during traveling. The thermal cracks must be regularly eye-inspected. The cracks have been experimentally analysed; but they were not reported by analytic means yet. This paper proposed thermal crack creation process by a computer simulation which enlightened how to investigate thermal crack by cheap means. We explained the disk thermal crack creation and calculated stress intensity factor of an assumed surface crack in an automotive disk.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.37-43
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• 2008

Working condition is one of the most important factors in precision working. In this study, we optimized the vibration acceleration level(VAL) of Al 2024 alloy to select optimum working condition of side wall end-milling using RSM(Response Surface Methodology). RSM was well adapted to make analytic model for minimizing vibration acceleration, created the objective function and saved a great deal of computational time. Therefore, it is expected that the proposed optimization procedure using RSM can be easily utilized to solve the optimization problem of working condition. The experimental results of the surface roughness and VAL showed the validity of the proposed working condition of side wall end-milling as it can be observed.

• Proceedings of the KIEE Conference
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• 1990.07a
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• pp.546-549
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• 1990

This study introduces the three-dimensional information about moving objects. Relative motion between textured objects and observer generates a time varying optic array at the image, from which image motion of contours can be extracted. Closed-form solutions are proposed for the structure and motion of planar and curved surface patches. The analytic solution for curved surface patches combines the transformation of Longuet-Higgins with the planar surface solution of Subbarao and Waxman. Ovoid patches are shown to construct a unique transform angle. Thus, ovoid patches almost always yield a unique 3D interpretation.