• 대한조선학회지
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• 제9권2호
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• pp.21-32
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• 1972

The problems of thermal stress and residual stress in resistance spot welding are studied from two standpoint namely, effect of temperature distributions and effect of the radius of free boundary. The radius of the region where the temperature distributions are occured is taken as a function of time after welding and as a finite size, 6 times of heated zone. The region of the radial stress distribution is treated as a function of time under Saint-Venant's principle and 6 or 12 times of originally heated zone. Thermal stresses and strains are obtained by analytic solution under constant mechanical properties and by the finite difference method for varing properties under temperature variation. From the computed results following conclusions are derived (1) For the engineering purpose, the region of temperature distribution and stress distribution can be treated as a finite region, $R=r_o=6r_e$ (2) If the maximum temperature of the aluminum alloy plate is less than $500^{\circ}F$, thermal stresses and strains can be obtained with constant mechanical properties. (3) The residual stresses and strains will be remained in welds and its vicinity.

• 한국자동차공학회논문집
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• 제11권5호
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• pp.112-118
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• 2003

The friction coefficients of the rubber for clutch master cylinder were experimentally measured in this study. The cylindrical rubber samples for primary cup-seal and secondary cup-seal were tested against the aluminum or the steel plates of master cylinder housing under the various conditions of brake oil temperatures and normal loads. Dry sliding friction coefficients were also measured under various load conditions. The test revealed following results. First, the friction coefficient under fluid lubrication condition in general decreases, as the oil temperature or normal load increases. Second, the steel plate of low surface roughness yielded comparatively low friction coefficient on the range of 0.30∼0.67. On the other hand, the aluminum plate of high surface roughness yielded high friction coefficient on the range of 0.31∼1.15. Third, the friction coefficient of dry surface contact decreases as the normal load increases. This is contrary to the general principle of friction coefficient between metal plates.

• 한국주조공학회지
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• 제39권5호
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• pp.87-93
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• 2019

The effects of mold materials on the microstructure and tensile properties were investigated to develop a mass production technique of aluminum alloy parts with excellent mechanical properties using a lost foam casting method. The microstructures of the plate-shaped cast alloy showed a tendency to be finer in proportion to the thickness of the plate, and a remarkably fine structure was obtained by applying a steel chill or a ball as a mold material compared to general sand. When a steel ball was used, it was observed that the larger the ball, the finer the cast structure and the better the tensile properties. The microstructure and tensile properties of the cast parts with complex shapes were greatly affected by the gating system, but the positive effects of the steel chill and the steel ball as a mold material were clear.

• Geomechanics and Engineering
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• 제28권3호
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• pp.209-224
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• 2022

In this study, the numerical analysis model of π-beam explosion is established to compare and analyze the failure modes of the π-beam under the action of explosive loads, thus verifying the accuracy of the numerical model. Then, based on the numerical analysis of different protection forms of π beams under explosive loads, the peak pressure of π beam under different protection conditions, the law of structural energy consumption, the damage pattern of the π beam after protection, and the protection efficiency of different protective layers was studied. The testing results indicate that the pressure peak of π beam is relatively small under the combined protection of steel plate and aluminum foam, and the peak value of pressure decays quickly along the beam longitudinal. Besides, as the longitudinal distance increases, the pressure peak attenuates most heavily on the roof's explosion-facing surface. Meanwhile, the combined protective layer has a strong energy consumption capacity, the energy consumed accounts for 90% of the three parts of the π beam (concrete, steel, and protective layer). The damaged area of π beam is relatively small under the combined protection of steel plate and aluminum foam. We also calculate the protection efficiency of π beams under different protection conditions using the maximum spalling area of concrete. The results show that the protective efficiency of the combined protective layer is 45%, demonstrating a relatively good protective ability.

• Applied Microscopy
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• 제38권3호
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• pp.185-193
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• 2008

전자 빔 조사 민감 물질인 gibbsite(${\gamma}-Al(OH)_3$)의 전자 빔 조사 상전이 연구에서 전자회절 자료의 기록에 대한 imaging plate와 필름의 기록 특성을 실험적으로 비교하였다. Imaging plate는 극단적으로 낮은 전자 강도와 높은 전자 강도를 동시 기록하기에 충분한 선형 dynamic range를 갖기 때문에, 매우 낮은 전자 조사 조건(${\leq}0.1\;e^-/{\mu}m^2$)에서 전자 회절 자료를 기록할 때 필름에 비해 회절 자료의 spatial frequency 범위가 두 배 이상 확장되었다. 심지어 이미 기록 포화된 투과 빔 주위의 신호 정보 레벨을 세분화하는 데에도 훨씬 우수한 분해 성능을 나타내었다. 따라서 본 연구 결과는 imaging plate가 극단적으로 낮은 전자 강도 기록이 필요한 전자 빔 조사 민감 물질이나 cryo-biological 시편들의 구조 연구 관점에서 가장 적절한 기록 매체임을 나타낸다.

• 대한조선학회논문집
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• 제38권1호
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• pp.99-107
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• 2001

어선 제작시 어선의 고속화 및 어로작업 등에 의한 내구성을 향상시키기 위해 선각재질이 가볍고, 강도, 화재 및 해수의 부식 등에 뛰어난 재료의 사용이 요구되어지고 있다. 이러한 어선으로서는 크게 FRP어선과 Al어선으로 대별할 수 있다. 그러나 FRP어선은 가볍고 강도는 우수하나 인화성이 높아서 열에 매우 약하고 선박 제작 과정에 있어 인체에 해로운 유해성분이 발생할 뿐만 아니라, 폐선의 경우 산업폐기물로써 환경 오염에 큰 영향을 미치고 있다. 그런 반면에, Al어선은 FRP어선의 단점을 보완할 수 있는 재료로써, 고강도 및 경량화의 효과를 낼 수 있고, FRP어선보다 인화성이 낮아서 열에 강하고, 내구성이 높아 해수의 부식방지에 뛰어나므로 Al 어선의 개발이 시급한 실정이다. 그러나, 알루미늄 합금은 용접성이 좋지 않고 용접변형 및 균열이 발생하고, 건조 비용이 비싸다는 단점이 있다. 따라서, 본 연구에서는 Al 합금 접합시의 문제점 해결방안으로 용접이음부의 새로운 형상을 개발하고 개발한 신형상에 대한 역학적 거동을 규명하고자 하였다. 이를 위해, 먼저 평판 이론을 이용하여 구조부재를 단순화하여 평판, 보강판, 신형상에 대하여 해석함으로써 강도를 비교 검토하고, 이러한 결과를 토대로 자체 개발된 용접열전도 및 용접열응력 수치해석 프로그램을 사용하여 평판과 신형상의 온도분포, 용접잔류응력, 인장, 압축시의 강도를 수치시뮬레이션을 통하여 비교, 검토하였다. 또한, 인장 시험편을 제작하여 실험을 통하여 강도를 비교함으로써 신형상에 대한 적용 가능성 및 역학적 우수성을 입증하고자 하였다.

• 대한조선학회지
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• 제9권1호
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• pp.15-20
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• 1972

As the technique of resistance spot welding became more and more advanced the factors hitherto considered secondary become more and more important. Among these factors the distribution of heat and temperature during resistance spot welding is particularly important in conjunction with thermal stress, strain and residual stress, strain problems. The analytical investigations upon the transient temperature due to resistance spot welding were made for the carbon steel plate and aluminum alloy plate. The numerical values obtained by the analytical investigation are nearly identical with the temperature distribution which obtained by D.J. Sullivan and some other experimental data. It was thought therefore useful to estimate the heat effect upon the material such as a residual stress and strain, metalurgical change, change in physical properties and etc.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 1996년도 춘계학술대회논문집; 부산수산대학교, 10 May 1996
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• pp.106-112
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• 1996

In this paper, the propagation of elastic wave generated by loading impact to plates made of isotropic or anisotropic material was studied. And the influence of boundary conditions(free or clamped edge) upon the reflection of elastic wave of isotropic plate such as aluminum plate showed circular interferometric fringe pattern, whereas that of anisotropic plate such as epoxy composite laminates showed elliptical one. And the transverse displacement curves obtained from experiment and theory for both plates agreed well. Also, the waves reflected from the boundary edges showed much differences according to the boundary condition of edges.

• 동력기계공학회지
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• 제15권3호
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• pp.58-64
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• 2011

As well known, the friction stir welding is a novel welding process which is a solid state welding process for sheet or plate using the friction stir phenomenon. This paper describes the effect of welding condition such as the rotation speed and the travelling speed during the friction stir welding process on the micro Virkers hardness and the microstructure of friction stir welded joints in AI-7075-T651 plate. From those investigations, the highest hardness of stir zone was observed at the welding condition of SO-3. The microstructures of the friction stir welded joints was not dependent on the welding conditions, but in the SO-4 specimen, the friction stir welding defect like tunnel shape was found in stir zone.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 춘계학술대회논문집
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• pp.71-74
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• 2007

The objective of this presentation is to introduce a recent development of a magnetostrictive grating technique using an optimal yoke to efficiently generate and measure SH (Shear-Horizontal) waves in a plate. Gratings are effective means to generate frequency-tuned waves, but the gap between magnetostrictive gratings inevitably obstructs magnetic flow. Because magnetic field is the main physical quantity to actuate and sense ultrasonic waves, the transducer performance is most significantly influenced by the magnetic field distribution in the strips. Thus, wave transduction efficiency can be substantially improved if better magnetic flow is formed in the strips. To improve the efficiency, the topology optimization method was used to determine an optimal yoke configuration. A series of experiments on an aluminum plate were conducted using a grating with and without the designed yoke; when the yoke was used, the signal outputs increased up to 60 %.