• Title/Summary/Keyword: Aluminum plate

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Numerical simulation of hypervelocity impacts on laminated composite plate targets using SPH method (SPH 기법을 이용한 복합 적층판의 초고속 충돌 해석)

  • Lee, Jae-Hoon;Seo, Song-Won;Min, Oak-Key
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.331-336
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    • 2004
  • This paper is concerned with numerical simulation of hypervelocity impacts(HVIs) of a projectile on laminated composite plate targets using SPH method. A one-parameter visco-plasticity model and damage model is used to describe the HVIs response of composite materials. The numerical simulation was carried out for a steel projectile striking to aluminum plate targets and for an aluminum projectile striking to laminated graphite/epoxy (Gr/Ep) composite plate targets. Through the numerical simulation, comparison with the HVIs response of isotropic materials and composite materials is discussed.

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An Experimental Study on Lap Joint using FSW with $2mm^t$ Aluminum Alloy Plate ($2mm^t$ 알루미늄합금재의 겹치기이음을 위한 마찰교반용접의 실험적 연구)

  • 장석기
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.6
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    • pp.728-735
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    • 2003
  • This paper shows the possibility of performing Lap joint using the friction stir welding with $2mm^t$ aluminum alloy plate and the determination of tool-dimensions for FSW in milling machine. This research also is reported on obtaining the tensile-shear strength, 91.3 (MPa) and the energy absorption, 26.3 (J) for Lap jointed specimen. The optimal tool-dimensions and method for Lap joint using FSW is as follows; each diameter of shoulder and pin is $9\phi(mm) and 3\phi(mm)$, the length of pin is 3.6(mm), Pressing the shoulder of tool into original base metal is not reasonable.

An experiment of optimizing tools for Lap joint with 2tmm Aluminum alloy plate using FSW (2tmm AL-합금재의 겹침이음을 위한 교반용접의 실험적 연구)

  • 장석기;이돈출;김상진;전정일
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.153-160
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    • 2002
  • This paper shows the possibility of performing Lap joint using the friction stir welding and the determination of tool's dimensions for FSW in Milling machine. This research also is reported on obtaining the tensile-shear strength, 9.319 ( kgf/mm$^{2}$) and the energy absorption, 2,682 (kgf-mm) under this experiment. The optimal tool's dimensions and method for Lap joint in 2tmm aluminum alloy plate using FSW is as follows; The diameter of shoulder and pin are 9 $\phi$mm and 3$\phi$mm, the length of pin is 3.6mm. The conditions of shoulder of tool is not pressed into original base metal.

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A Study of Developing the Low Noise Circular Saw Blade (저소음 목재용 회전톱날의 개발에 관한 연구)

  • 강석춘
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.147-155
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    • 2000
  • To reduce the noise from wood cutting saw at the saw mill(lumber mill) or a construction area, some multi-layer sandwich saw blades which a aluminum or copper plate was inserted between the two steel plates were developed and were tested of the wood cutting noise level at various test places. From the research, it was found that the multi-layer saw blade with copper or aluminum plate between steel plates and spot welded 60 points could reduce the wood cutting sound level about 8.3 dB(97.031 dB - 88.743 dB) at indoor test and 3.8 dB(84.805 - 81.638 dB) at field test.

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Fabrication and Experiment of Micromirror with Aluminum Pin-joint (알루미늄 핀-조인트를 사용한 마이크로 미러의 제작과 측정)

  • Ji, Chang-Hyeon;Kim, Yong-Gwon
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.8
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    • pp.487-494
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    • 2000
  • This paper describes the design, fabrication and experiments of surface-micromachined aluminum micromirror array with hidden pin-joints. Instead of the conventional elastic spring components as connection between mirror plate and supporting structure, we used pin-joint composed of pin and staples to support the mirror plate. The placement of pin-joint under the mirror plate makes large active surface area possible. These flexureless micromirrors are driven by electrostatic force. As the mirror plate has discrete deflection angles, the device can be ap;lied to adaptive optics and digitally-operating optical applications. Four-level metal structural layers and semi-cured photoresist sacrificial layers were used in the fabrication process and sacrificial layers were removed by oxygen plasma ashing. Static characteristics of fabricated samples were measured and compared with modeling results.

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A study on fatigue life of aluminum plate reinforced with FRP in aircraft structure (항공기 구조물에서 FRP를 이용한 보강부재의 피로수명에 대한 연구)

  • 박원조;허정원;이광영
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.69-75
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    • 1997
  • A A12024-T3 plate has been reinforced with AFRP to be a Hybrid-Composite, APAL. The fatigue life of the APAL has been investigated. The effects of bonding surface, numbers of AFRP bonded and AFRP orientation on fatigue life have been compared with A12024-T3 plate. Fatigue life of APAL has been remarkedly increased compared with that of A12024-T3 plate. The fatigue life has depended on bonding surface and AFRP orientation, but no relationship could be found with numbers of AFRP laminates.

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Ballistic impact analyses of triangular corrugated plates filled with foam core

  • Panigrahi, S.K.;Das, Kallola
    • Advances in Computational Design
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    • v.1 no.2
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    • pp.139-154
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    • 2016
  • The usage of sandwich structure is extensively increasing in lightweight protective structures due to its low density and other useful properties. Sandwich panels made of metal sheets with unfilled cellular cores are found to exhibit lower deflections by comparing to an equivalent monolithic plate of same metal and similar mass per unit density. However, the process of localized impact on solid structures involving plastic deformation, high strain rates, temperature effect, material erosion, etc. does not hold effectively as that of monolithic plate. In present work, the applications of the sandwich plate with corrugated core have been extended to develop optimized lightweight armour using foam as medium of its core by explicit finite element analysis (FEA). The mechanisms of hardened steel projectile penetration of aluminum corrugated sandwich panels filled with foams have been numerically investigated by finite element analysis (FEA). A comparative study is done for the triangular corrugated sandwich plate filled with polymeric foam and metallic foam with different densities in order to achieve the optimum penetration resistance to ballistic impact. Corrugated sandwich plates filled with metallic foams are found to be superior when compared to the polymeric one. The optimized results are then compared with that of equivalent solid and unfilled cores structure to observe the effectiveness of foam-filled corrugated sandwich plate which provides an effective resistance to ballistic response. The novel structure can be the alternative to solid aluminum plate in the applications of light weight protection system.

Consideration of the Structural Response of High Speed Aluminum Planning Boat Stiffened Plate Member subjected to the Simplified Equivalent Dynamic Design Pressure (동하중 등가 설계압을 받는 고속 경구조선 알루미늄 보강판부재의 구조응답 고찰)

  • HAM JUH-HYEOK;KANG BYUNG-YOON;CHOO KYUNG-HOON
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.408-413
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    • 2004
  • High speed planning boats also have been required more and more the rational strength analysis and evaluation for the optimal structural design in respect of the structural lightness according to the high speed trend. Even though the suggestion of the simple type equation for the equivalent dynamic pressure is reasonable to design the scantling of ship structure conveniently, many research activities for more reasonable improvement of the simple design pressure, have been continued to suggest the more accurate equivalent static description of tire structural response such as the deflection and stress of hull structure. In this research, we focus on the aluminum bottom stiffened plate structure in which structural scantling is mainly depend on the local loads such as dynamic or impact pressure without other load effects and structural response for the simple dynamic equivalent pressure was investigated through the structural analysis. In order to investigate the structural response of the bottom stiffened plate structure subjected to the dynamic equivalent design pressure, linear and nonlinear structural analysis of the bottom stiffened plate structure of 4.3 ton aluminum planning boat was performed based on the equivalent static applied loads which were derived from the KR regulation and representative one among various dynamic equivalent pressure equations. From above analysis results, we found that the response such as deflection and stress of plate member was similar with the response results of one plate member model with fixed boundary, which was published previous paper and in case of KR design loading, all response of stiffened plate structure were within elastic limit. Through the nonlinear analysis, nearly elastic behavior including the slight geometrical nonlinear response was dominant but plastic local zone was appeared at $85\%$ limit load. Therefore, we can say that through tire linear and nonlinear analysis, this stiffened plate member has no structural strength problem based on the yield criteria in case within $60\%$ limit load except the other strength point of view such as the fatigue and buckling problem.

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Fabrication of uniform micropattern arrays using nonionic surfactant-based wet etching process of high purity aluminum (비이온계 계면활성제기반 고순도 알루미늄 습식식각을 통한 균일한 마이크로패턴 어레이 제작)

  • Jang, Woong-Ki;Jeon, Eun Chae;Choi, Doo Sun;Kim, Byeong Hee;Seo, Young Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.13-20
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    • 2014
  • In this paper, the effects of a nonionic surfactant on the etch uniformity and the etch profile during the wet-etching process of high-purity aluminum were investigated for the fabrication of uniform micropattern arrays. To improve the surface roughness of a high-purity aluminum plate, a mechanical lapping process and an electrolytic polishing process were used. After electrolytic polishing process, the surface roughness, Ra, of the high-purity aluminum plate was improved from $1.25{\mu}m$ to $0.02{\mu}m$. A photoresist was used as an etching mask during the aluminum etching process, where the mixture of phosphoric acid, acetic acid, nitric acid, a nonionic surfactant and water was used as the aluminum etchant. Different amounts of the Triton X-100 nonionic surfactant were added to the aluminum etchant to investigate the effect of a nonionic surfactant during the wet-etching process of high-purity aluminum. The etch rate and the etch profile were measured by an optical interferometer and a scanning electron microscope.

Comparison of Signal Powers Generated with Metal Hammer Plate and Plastic Hammer Plate (금속 및 플라스틱 재질의 해머 타격판에 의해 발생된 신호의 파워 비교)

  • Kim, Jin-Hoo;Lee, Young-Hyun
    • Geophysics and Geophysical Exploration
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    • v.14 no.4
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    • pp.282-288
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    • 2011
  • One of the most challenging issues facing shallow seismic survey is how to generate large amplitude of high frequency signal with small seismic sources. We tested the performance of the most commonly used shallow seismic source, hammer, with four plates: PE, nylon, aluminum, and steel plates. We compared their signal powers in terms of impulsive forces, accelerations, and ground vibration velocities caused by hammer impacts. According to a previous work, hammer blowing to an aluminum plate would generate the largest amplitude among four combinations. However, it was found in this experimental research that aluminum plate delivers seismic wave energy to the ground less than that generated with steel or PE plate. Even though the amplitude is relatively small, plastic plates could provide seismic pulses of 180 ~ 200 Hz in the bandwidth, and it seems to be very hard to generate seismic energy over the frequency of 250 Hz.