• Title/Summary/Keyword: Aluminum plate

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Investigation into Extrusion of Plate Wider than the Diameter of the Round Billet Using Lip Die (립(Lip) 금형을 이용한 원형 빌렛 직경 이상의 판재 압출에 대한 연구)

  • Kim K. J.;Lee C. H.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.11a
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    • pp.1-6
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    • 2002
  • In the extrusion process, the working material is forced to flow through a die with the desired profile. In general the width of m extruded section is limited to about an inch less than the diameter of the round billet But through the lip die, material is spreaded to produce a wider extruded section than the diameter of round billet. In this study, the extrusion process of an aluminum plate using the lip die is investigated. The width of extruded plate is 450nm that is formed form the round billet with a diameter of 250mm. The flow characteristic through the lip die is considered to produce the wide-extruded plate with a small billet.

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Optimization of the Shape of Lip Die in the Extrusion of Plate Wider than the Diameter of the Round Billet using a Lip Die (립(Lip)금형을 이용한 원형 빌렛 직경 이상의 판재압출에서 립금형 형상의 최적화)

  • Kim K.J.;Lee S.R.;Yang D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.115-119
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    • 2004
  • In the extrusion process, the working material is forced to flow through a die with the desired profile. In general, the width of an extruded section is limited to about an inch less than the diameter of the round billet. But through the lip die, material is spreaded to produce a wider extruded section than the diameter of round billet. In this study, the extrusion process of an aluminum plate using the lip die is investigated. The width of the extruded plate is 450mm that is formed from the round billet with a diameter of 250mm. The flow characteristic through the lip die is considered to produce the wide-extruded plate with a small billet using rigid plastic FE analysis. Based on the result of FE analysis, an optimized design of the lip die is then proposed.

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Study on the response of circular thin plate under low velocity impact

  • Babaei, Hashem;Mostofi, Tohid Mirzababaie;Alitavoli, Majid
    • Geomechanics and Engineering
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    • v.9 no.2
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    • pp.207-218
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    • 2015
  • In this paper, forming of fully clamped circular plate by using low velocity impact system has been investigated. This system consists of liquid shock tube and gravity drop hammer. A series of test on mild steel and aluminum alloy plates has been done. The effect of varying both impact load and the plate material on the deflection are described. This paper also presents a simple model to prediction of mid-point deflection of circular plate by using input-output experimental data. In this way, singular value decomposition (SVD) method is used in conjunction with dimensionless number incorporated in such complex process. The results of obtained model have very good agreement with experimental data and it provides a way of studying and understanding the plastic deformation of impact loads.

Nondestructive Evaluation of plate structures using the Ultrasonic Transducer OPMT (OPMT 초음파 트랜스듀서를 이용한 평판구조 이상진단)

  • Kim, Yoon-Young;Cho, Seung-Hyun;Lee, Ju-Seung;Sun, Kyung-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.423-427
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    • 2004
  • In this work, we propose a new ultrasonic damage inspection method in plate structures. The proposed method employs an OPMT (Orientation-adjustable Patch-type Magnetostrictive Transducer) in order to make the ultrasonic waves focused on the specific target point. For experiments, virtual grid points were set up at every 50 mm in an aluminum plate and two OPMTs were used for inspection. If there exists a crack in a plate, the reflected Lamb wave from the crack is measured in addition to the direct waves from the transmitting transducer to the receiving transducer.

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Process and Die Design of Square Cup Drawing for Wall Thickening (사각형 판재성형 시 벽두께 증육을 위한 금형 및 공정 설계)

  • Kim, Jinho;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5789-5794
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    • 2015
  • Recently, thin and light-weight production technologies are needed in IT industry in accordance with increase of the smart phones and mobile PC products. In order to make light and high rigidity products, engineering plastic and aluminum materials are frequently used in products appearance and frame hat support structure. Especially aluminum extrusion and CNC Brick processes are widely used for high strength and high rigidity technology. But extrusion method has constraints to apply exterior design and CNC Brick process has relatively high production cost and low speed of manufacturing. In this research, a new process method is introduced in order to reduce material cost and to improve manufacturing speed dramatically. Plate forging process means basically that thickening of local wall area thickness after deform exterior shape by deep drawing and bending process. Therefore, it is possible to minimize the waste of material and the manufacturing time. In this study the process of plate forging is designed using finite element program AFDEX-2D and the thickness and the width of initial deformed blank. And it is verified as a sample which is a part of laptop developed through the proposed plate forging method.

A Study on the Penetration Characteristics of a Steel Fragment Impacting on the Target Plate of Aluminum 2024 (알루미늄 2024 표적에 대한 HE 탄두 파편의 관통 특성 연구)

  • Kim, Deuksu;Kang, Sunbu;Jung, Daehan;Chung, Youngjin;Park, Yongheon;Park, Seikwon;Hwang, Changsu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.3
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    • pp.257-268
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    • 2018
  • We have studied the damage mechanism of a metallic thin plate by the highly energetic fragments generated from high explosive(HE) warhead. The penetration process has presumed that the velocity of a fragment is in the range of 350 m/s to 3353 m/s, the thickness of Aluminum 2024 target plate is in the range of 1 mm~6.3 mm thick. The mass of fragment with hemisphere nose shape is in the range of 0.32 g to 16 g. The analytical solution for penetration process has been derived by using the report of the project THOR. The results of analysis implied that the closed forms by an exponentially decay function well fit the change of the ballistic limit velocity, loss velocity and loss mass of fragment as the mass of fragment and the thickness of target plate increase.

Nondestructive evaluation of wall thinning covered with insulation using pulsed eddy current (펄스와전류를 이용한 보온재 비해체식 배관감육 평가기술)

  • Park, Duck-Gun;Babu, M.K.;Lee, Duk-Hyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.90-95
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    • 2014
  • Local wall thinning is a point of concern in almost all steel structures such as pipe lines covered with a thermal insulator made up of materials with low thermal conductivity(fiberglass or mineral wool); hence, Non Destructive Technique(NDT) methods that are capable of detecting the wall thinning and defects without removing the insulation are necessary. In this study we developed a Pulsed Eddy Current(PEC) system to detect the wall thinning of Ferro magnetic steel pipes covered with fiber glass thermal insulator and shielded with Aluminum plate. The developed system is capable of detecting the wall thickness change through an insulation of thickness 10cm and 0.4mm aluminum shielding. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and coil sensor were used as a detecting element. In both cases, the results show a very good change corresponding to the thickness change of the test specimen. During these experiments a carbon steel tube of diameter 210mm and a length of 620mm, which is covered with insulator of 95mm thickness was used. To simulate the wall thinning, the thickness of the tube is changed for a specified length such as 2.5mm, 5mm and 8 mm from the inner surface of the tube. A 0.4mm thick Aluminum plate was covered on the Test specimen to simulate the shielding of the insulated pipelines. For both hall sensor and coil detection methods Fast Fourier transform(FFT) was calculated using window approach and the results for the test specimen without Aluminum shielding were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra. The PEC system can detect the wall thinning under the 95 mm thickness insulation and 0.4 mm Al shielding, and the output signal showed linear relation with tube wall thickness.

Fabrication of Porous Aluminum Oxide Using Flexible Thin Aluminum Foils (유연하고 얇은 알루미늄 포일을 사용한 다공성 알루미나 막 제작)

  • Park, Young-Ok;Kim, Seung-Woo;Kouh, Tae-Joon
    • Journal of the Korean Magnetics Society
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    • v.17 no.2
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    • pp.90-94
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    • 2007
  • We have fabricated porous aluminum oxide using flexible and thin aluminum foils with thickness of 0.025 and 0.2 mm. These foils were anodized with 0.3 M oxalic acid solution after being electropolished with ethanol/perchloric acid. During the anodization, the temperature of the electrolyte was maintained at $9^{\circ}C$ and the anodization voltage was varied between 0.4 and 40 V The surface of the anodized aluminum oxide was studied with a scanning electron microscope. From the scanning electron micrograph, we observed that when the voltage applied was above 1 V for a long period of time, due to a strong electrolysis reaction in electrolyte, the surface of the anodized oxide was destroyed. However, when the anodization voltage was less than 1 V, the anodization process was very stable and lasted much longer. Our results show that for a thin aluminum foil, unlike a thick plate, one requires small anodization voltage less than 1 V to form a porous aluminum oxide for long anodization time.

The basic study on the surface treatment of aluminum substract for lithography (평판인쇄용 Aluminum지지체의 표면처리에 관한 기초연구)

  • 황찬/
    • Journal of the Korean Graphic Arts Communication Society
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    • v.12 no.1
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    • pp.17-34
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    • 1994
  • Recently, the photopolymer made of novolak resin as the base and the naphthoquinonediazide(NQD) as the photoreactive compound is used for the presensitized plate(PS plate). The reaction mechanism of the NQD-novolak resin on light exposure is considered. Upon exposure it undergoes a Wolff rearrangement, via ketene intermediate which react with water ti form an 3-indene carboxylic acid. It was also found that NQD type resin in this experiment shows a high relative sensitivity compared with imported sample from Japan.

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I-V characteristics of ground electrode fabricated using an aluminium scrap (알루미늄 스크랩을 이용하여 제작한 접지 전극의 전압-전류 특성)

  • 이우선;정용호;박진성
    • Electrical & Electronic Materials
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    • v.9 no.8
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    • pp.806-812
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    • 1996
  • I-V characteristics of ground electrode fabricated using an aluminium scrap are presented. We fabricated several shapes of aluminium scraps and aluminium electrodes. The results show that the current of aluminium electrode increased linearly by the voltage increase. AC breakdown voltage of copper plate electrode was higher than that of aluminium electrode. AC breakdown current of aluminium electrode was higher than that of copper plate electrode. As applied voltage increased, grounding resistance of aluminum electrode decreased linearly.

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