• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.1
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• pp.51-56
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• 2015

This paper presents an investigation of abnormal wear of a contact jig between a nail and a nail fixture in electric resistance welding. To perform an analysis on the abnormal wear phenomenon, several methods are provided. Based on the theory of electric resistance welding, are analyzed. Using microscopic analysis, surface craters are observed. In the measurement of the electric current flow in the nail fixture, the current flow distribution is measured. From several analyses, the cause of abnormal wear in the contact jig is measured using the electric discharge of high current density at the inflow point of the electric supply to the nail fixture. An alternative shape for normal wear is proposed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.04a
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• pp.224-229
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• 2008

With the wide use of mobile phones, a paging signal by a sound transducer acts as an environmental noise on many occasions, thus necessitating an alternative paging signal by a vibration motor. Conventional vibration motors employ three-phase windings with mechanical brushes for commutation. In this paper, a new one-phase brushless and sensorless vibration motor is introduced utilizing digital signal processor chips in cell-phones. For electromagnetic field analysis, two-dimensional modeling can be implemented to determine the back electromotive force using axisymmetric boundary conditions. Geometric design parameters, such as coil pitch and magnet pitch. are considered for performance optimization. Through the experiments, it is shown that the proposed design has the equivalent performance with reduced number of parts, thus enhancing manufacturing productivity and reducing manufacturing cost.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.4
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• pp.26-31
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• 2010

Finding sufficient supplies of clean energy for future is one of the society's most important challenges according to technologies. Alternative renewable energy source such as solar energy can be substituted for exceeding human energy need. The main factor affect to solar performance is a collective intensity. To enhance intensity, suitable equipment is a solar tracker. The solar tracker consists of sun point detector module, mechanical mechanism module with actuator and control system module. This paper presents sun point detector for solar tracker of daylight system. To evaluate the detecting accuracy, an experimental device is implemented. In experimental results, the accuracy of development system has under 0.11%/0.5deg.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.1
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• pp.43-47
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• 2009

Recently, an approach for nano-scale material deformation has been developed that couples the atomistic and continuum approaches using Finite Element Method (FEM) and Molecular Dynamics (MD). However, this approach still has problems to connect two approaches because of the difference of basic assumptions, continuum and atomistic modeling. To solve this problem, an alternative way is developed that connects the QuasiMolecular Dynamics (QMD) and molecular dynamics. In this paper, we suggest the way to make and validate the MD-QMD coupled model.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.339-343
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• 2000

Rapid prototyping for welding and milling is a hybrid approach that makes use of welding as additive and conventional milling as subtractive technique. For two years this concept has been used to verify manufacturing mold and mechanical parts successfully. In latest new fabrication methods. For example, manufacturing mold for two sort of materials and shell fabrication, have been applied to the concept in KIST. This methods will be an alternative proposal in rapid prototyping. Metal deposition for welding causes the part to deform. It is a handicap in our proceeding. To overcome this problem, in this paper, we represent an optimal welding path for FEM analysis. Eight paths are tried to this and the value of deformation is average and standard deviation in four points'. Then we can compare with eight cases and select the optimal path.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.109-114
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• 1997

As CNC machine tool is one of core elements of manufacturing system, it is much important that it remains without troubleshoots. As a virtual machine is a recent alternative using IT for optimal utilization of CNC machine tool, it is a computer model that represents a CNC machine tool. But a virtual machine is still conceptual. So, in this paper, it is proposed that a virtual machine be a realistic model in the fault diagnosis module. For this purpose, the fault diagnosis system of machine tool using CORBA and fault diagnosis expert system has been implemented. Using this system, we have expections to diagnose exactly and prompty without the restriction of time or location, to reduce MTTR(Mean Time To Repair) and finally to increase the availability of manufacturing system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.5
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• pp.18-24
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• 2016

An electromagnetic linear actuator is controlled precisely and securely and is useful in devices that require linear motion. The most commonly used method in the performance verification process for an electromagnetic actuator is finite element analysis that utilizes CAE. However, finite element analysis has the disadvantage that modeling and analysis consume a lot of time. Accordingly, lumped parameter analysis can be an alternative approach to the finite element method because of its computation iteration capability with fair accuracy. In this paper, the lumped parameter model and simulation results are presented. In addition, the results of the lumped parameter analysis are compared with those obtained from finite element analysis for verification.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.3
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• pp.136-142
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• 2000

With the significant growth of the number of vehicles environmental problems is raised. NOx SOx, and PM emissions in diesel powered vehicles are larger than that in gasoline because the development of pollutants reduction techniques has not been yet achieved. So it is need to develop after-tratment or to convert into alternative fuel to satisfy emission regula-tion. Among the after-treatment systems to reduce the diesel emissions studies with diesel oxidation catalyst(DOC) are done greatly. In this study using DOC reduction efficiency with the change of temperature and catalyst loading was calculated through measurements of CO, HC, PM. and SOX.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.35 no.2
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• pp.196-203
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• 2012

When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation between injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects were differentiated according to the various relations of the above conditions. High-qualified products can be manufactured as those defects are controled by the proper modifications or the changes of die casting mold with the conditions. In this research, the proper manufacturing method was derived intensively for reducing the defect of the internal porosity of steering wheel housing which is very complicated to achieve a good mold design. The method was also derived for minimizing and for guaranteeing the product quality through the analysis of the casting problem and the deduction of alternative plans.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.7
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• pp.112-120
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• 2020

During the past decades, dramatic technology changes affected the life of billions of people around the globe. Although these changes resulted to economic benefits, mostly for the developed countries, the undiscerning development also resulted to many side effects, such as environment pollution, scarce natural resources, global warming, and an increase of the gap between "those who have" and "those who have not", among others. Also, since these developments were based on high technologies, they were not suitable for 90% of the underdeveloped countries. In this review, the possible ways of increasing the quality of life in underdeveloped countries are described, by providing adaptive solutions using appropriate technologies. Some successful applications of appropriate and intermediate technology are introduced, and the need for a new undergraduate education course of engineering design based on appropriate technology is proposed for Korea.