• Title/Summary/Keyword: Aerospace Adhesive

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Humidity Aging Effect on Adhesive Strength of Composite Single-lap Joint

  • Kim, Myungjun;Kim, Yongha;Kim, Pyunghwa;Roh, Jin-Ho;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.1
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    • pp.56-62
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    • 2017
  • Because adhesively bonded joints are used in many structural systems, it is important to predict accurate adhesive strengths. Composite aircraft with many joints are easily exposed to low temperatures and high relative humidity. This paper presents a humidity aging effect on the adhesive strength of a composite single-lap joint (SLJ). The adhesive strength of the SLJ is predicted using a finite element analysis with a cohesive zone model (CZM) technique. The humidity aging effect is evaluated based on the adhesive strength and CZM parameters. A lap joint test is carried out on the composite SLJ specimens, which are exposed for four months of 100% R.H. at $25^{\circ}C$. The predicted strengths are in good agreement with experimental data, and the actual crack propagation is satisfactorily simulated using the local CZM technique.

Investigation on Adhesion Properties of Sandwich Composite Structures Considering on Surface Treatments

  • Park, Gwanglim;Oh, Kyungwon;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.16-20
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    • 2014
  • Recently, various kinds of study on light weight structure are performing in the world. The Al honeycomb sandwich structural type adopt for improvement of lightness and structural stability to major part structure of aircraft or spacecraft. Adhesion badness properties of adhesive and adhesion properties of fillet mainly studied about al honeycomb structure. But study for adhesive properties of sandwich construction with surface treatment of Aluminum alloy barely performed. In this study, adhesive film was used between Al and honeycomb core of honeycomb panel[1]. The study for adhesive properties of sandwich construction with surface treatment of AA 5052 skin was performed.

A Study on Adhesive Crosslinked in Low Temperature for High Temperature Aerospace Application (우주항공용 저온 경화 접착제의 고온 물성에 관한 연구)

  • Song, Jung Kun;Woo, Hyun Ryul;Lee, Geum Mi;Choi, Doo Hyun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.2
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    • pp.215-223
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    • 2019
  • A high temperature adhesive development which is crosslinked in low temperature is necessary for aerospace application because of thermal expansion mismatches of various substrates. For this purpose, we have designed and fabricated several formulations with high temperature epoxy resins, crosslinkers and additives considering various working conditions and high service temperature. As a result, some formulations showed higher adhesive strengths than Hysol EA 9394/C2 which is widely used for aerospace applications. We also have studied and summarized the mechanical properties of the best development adhesive in both room and high temperatures.

Evaluation of Dispersivity and Resistance of the Adhesive Joint According to Dispersion Methods of CNT (CNT 분산 방법에 따른 접착조인트의 저항 및 분산성 평가)

  • Lee, Bong-Nam;Kim, Cheol-Hwan;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Composites Research
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    • v.28 no.6
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    • pp.348-355
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    • 2015
  • NDT (Non Destructive Test) of the adhesive joints is very important because their strengths have greatly affected by the worker's skill and environmental condition. Recently, the electric impedance method in which 1-2 wt% CNT was dispersed in the adhesive and the electric resistance of the adhesive joint was measured was suggested for the defect detection of the adhesive joint. The uniform dispersion of CNT in the electric impedance method is very important to make a constant electric resistance of the adhesive joint and the accuracy of defect detection depends on the uniform dispersion. In this paper, the adhesive joints in which CNT was dispersed in the adhesive by the four dispersion methods were made and their electric resistance were measured. The pre-process and evaporation process of CNT using the ultrasonic method and agitation method was used and the effective dispersion method was suggested. Also, the criteria to evaluate the dispersivity was proposed.

Development of dynamic behavior of the novel composite T-joints: Numerical and experimental

  • Mokhtari, Madjid;Shahravi, Morteza;Zabihpoor, Mahmood
    • Advances in aircraft and spacecraft science
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    • v.5 no.3
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    • pp.385-400
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    • 2018
  • In this paper dynamic behavior (modal analysis and dynamic transient response) of a novel sandwich T-joint is numerically and experimentally investigated. An epoxy adhesive is selected for bonding purpose and making the step wise graded behavior of adhesive region. The effect of the step graded behavior of the adhesive zone on dynamic behavior of a sandwich T-joint is numerically studied. Finite element analysis (FEA) of the T-joints with carbon fiber reinforced polymer (CFRP) face-sheets is performed by ABAQUS 6.12-1 FEM code software. Modal analysis and dynamic half-sine transient response of the sandwich T-joint are presented in this paper. Two verification processes employed to verify the dynamic modeling of the manufactured sandwich panels and T-joint modeling. It has been shown that the step wise graded adhesive zone cases have changed the second natural frequency by about 5%. Also, it has been shown that the different arranges in the step wise graded adhesive zone significantly affect the maximum stresses due to transient dynamic loading by 1112% decrease in maximum peel stress and 691.9% decrease in maximum shear stress on the adhesive region.

A Study on Adhesive for High Efficiency LED Light Using Nano Silver

  • Kim, Sungsu;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.44-47
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    • 2014
  • This study proposes a development for the nano silver adhesive, which is applicable to high efficiency LED(light-emitting diode) light. The important issue of LED light is heat exhaust from LED. Generally, the middle area of LED light is increased up to 380K. Therefore, the bottleneck between LED chip and heat sink are caused by high temperature. In this work, the adhesive material between LED Chip and heat sink was newly developed for improvement of bottleneck. The nano silver was adopted to solve heat problem of chip on board package for LED light. In order to evaluate the performance of the nano silver adhesive, the thermal analysis was performed. Moreover both adhesive performance and heat exhaust were verified through the prototype test. From the experimental test results, it is found that the developed nano silver adhesive has the high performance.

DESIGN OF ADHESIVE BONDED JOINT USING ALUMINUM SANDWICH SHEET

  • PARK Y.-B.;LEE M.-H.;KIM H.-Y.;OH S.-I.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.657-663
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    • 2005
  • Recently, weight reduction of vehicles has been of great interest, and consequently the use of composite materials in the automotive industry is increasing every year. Composite sandwich panels which consist of two skins and core materials are replacing steels in automotive floor and door. The substitution of one material for another is accompanied by change of joining method, so that adhesive bonding has been popularly used for joining method of composite materials. In the case of adhesive bonding of composite materials, there could be loss in the joint strength by delamination of two faceplates or cracking on faceplate. Thus, it is necessary to prevent loss in the joint strength by designing the joint geometry. In the present paper, adhesive bonding of aluminum sandwich sheet was tried. For understanding joint behavior, studies on stresses in the single lap joint were reviewed and failure modes of composite material were analyzed. Strength tests on the single lap joint consisting of aluminum sandwich sheet and steel were performed and variation of the joint strength with the joint configuration was shown. Based on these results, design guide of adhesive bonding in aluminum sandwich sheet was suggested.

A Study on Thermal Simulation for Adhesive Curing of Cylindrical Cigarettes (원통형 궐련의 접착제 경화를 위한 열전달 시뮬레이션에 관한 연구)

  • Park, Yong-Woo;Moon, Seong-Min;Zhang, Qi;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.115-120
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    • 2021
  • In this study, cigarettes, which are an essential element in the production of tobacco, are generally not cylindrical. The main materials used for cigarettes are generally hemp and pulp. For the production of cylindrical cigarettes, the cigarettes or cylinders are mounted via gluing. This adhesive is a vinyl acetate emulsion, a high-temperature melt adhesive, and is adhered in a cylindrical shape immediately after being linearly applied to the inner surface of the paper roll or a local part. These adhesives are greatly affected by the atmospheric temperature of the manufacturing space in summer and winter. In the summer, even if the adhesive is temporarily adhered, the coagulation time of the adhesive is long, and problems such as deterioration of the adhesive state occur. in the winter, there is a problem that the temperature of the manufacturing space is low and the adhesive force of the adhesive is poor, resulting in defective adhesive products. In order to solve these problems, another heat transfer device is utilized to cure the remaining adhesive to ensure higher adhesiveness.

A Study on the Strength Evaluation and Defect Detection Capability of Adhesive Joint with CNTs (CNT를 첨가한 접착조인트의 결함탐지능 및 강도 평가에 관한 연구)

  • Kim, Tae-Hyeong;Kim, Cheol-Hwan;Choi, Jin-Ho
    • Composites Research
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    • v.31 no.4
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    • pp.151-155
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    • 2018
  • Mechanical joint and adhesive joint are two typical joining methods for structures. The adhesive joints distribute the load over a larger area than mechanical joints and have excellent fatigue properties. However, the strength of adhesive joint greatly depends on the environmental conditions and the skill of the operator. Therefore, there is a need for techniques to evaluate the quality of the adhesive joints. The electric resistance method is a very promising technique for detecting defects by measuring the electrical resistance of an adhesive joint in which CNTs are dispersed in an adhesive. In this study, Aluminium-Aluminium adhesive single lap joint specimens were fabricated by using the adhesive dispersing CNTs using a sonicator and a 3-roll mill, and the static strengths and defect detection capabilities of the joints using the electrical resistance method were evaluated according to the CNTs content.

Effect of Adhesive Shear Strength of CFRP/Ni-Cr Alloy Under Severe Environmental Condition (가혹 환경이 복합재/Ni-Cr 합금 접착전단강도에 미치는 영향 연구)

  • Cho, Hyeon-Tae;Park, Seong-Min;Kim, Min-Jun;Hoang, Van-Tho;Kim, Hak-Inn;Son, Myung-Sook;Ahn, Jong-Kee;An, Ji-Min;Choi, Jin-Ho;Nam, Young-Woo;Kweon, Jin-Hwe
    • Composites Research
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    • v.33 no.5
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    • pp.275-281
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    • 2020
  • The mechanical property related to lap shear strength of the joint structure between carbon fiber reinforced polymer (CFRP) composite and metal (Ni-Cr Alloy) under varying environmental conditions (temperature and humidity) was studied in order to apply to the aircraft fan blade. Room temperature dry (RTD), elevated temperature wet (ETW), and cold temperature dry (CTD) environmental conditions were chosen for investigation based on the flight conditions of aircraft. Lap shear strength tests were conducted according to ASTM Standard D3528 to evaluate the shear strength. The microstructure characteristic of failure zone was analyzed by SEM images to check the adhesive shear strength with the three environmental conditions. In comparison with shear strength for the RTD condition, the shear strength in the ETW condition was reduced by 72.8% while those for the CTD condition increased by 56.5%. The moisture absorption and high temperature in ETW condition strongly had an affect on mechanical property of adhesive, while cold temperature could enhance the adhesive shear strength due to the higher brittleness.