• 제목/요약/키워드: Adhesive failure

검색결과 471건 처리시간 0.027초

DC magnetron Sputtering 법으로 제작한 Ti$_{x}$N 박막의 밀착력에 미치는 코팅조건의 영향 (Effects of coating Condition on Adhesive strength Ti$_{x}$N Films Prepared by the DC Magetron Sputtering Method)

  • 김학동;조성석
    • 한국표면공학회지
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    • 제31권1호
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    • pp.34-44
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    • 1998
  • Stainless steel is being used widely lor various purposes due to its good corrosion resistance. There has becn much research to produce colored stainless sterl by several methods. In this experiment, we coated TixN film on the SUS304 substrate with thc DC magnetron sputtering system and studied the internal structurc and adhesive strength of the films as a function of the coating conditions. Before lhe specimen was coated, a sputter etching was very effective in removing the$\delta$ Fe(BCC) phase as well as the contaminant and oxide layer as well as increasing rotghness. Five-stage failure mode appeared with increased scratch load with the TIN films coated on the SUS304 in this manner ; tensile failure-,conformal failure-,buckling failure->chipping failurc and spalling Failure. When the failure was terminated at the initial stage, the film will have good adhesion. But, if syalling failure has occurred at the initial scratch, then the adhesion will be poor. The interlayer between thc coated film and thc substratc was homogeneously adhcsive when the $\gamma'-Fe_4N$ phase wasn't detected in the XRD analysis and the adhesive strength only was reduced by surPace defects. But, when the ,$\gamma'-Fe_4N$N phasc was detected in the XRD analysis, the adhesive strength was very poor.

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EFFECT OF SURFACE ROUGHNESS ON ADHESIVE STRENGTH OF HEAT-RESISTANT ADHESIVE RTV88

  • Cho, Tae-Min;Choo, Yeon-Seok;Lee, Min-Jung;Oh, Hyeon-Cheol;Lee, Byung-Chai;Park, Tae-Hak;Shin, Young-Sug
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.115-120
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    • 2008
  • In this study, effects of surface roughness on adhesive strength of heat-resistant adhesive RTV88 were examined. Sandblast was used to generate rough surfaces on aluminum adherends, and then tensile-shear tests of Al/RTV88 single lap joints were performed. The shear strength was shown to be affected by the surface roughness. Effective area, peel failure area, and cohesive failure area were introduced to explain the effects of surface roughness on the adhesive strength. An empirical relation for the failure force was proposed based on these parameters and verified by the test results.

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에폭시 접착제 접합구조물의 강도향상을 위한 접착부 형상설계 (Shape Design of Adhesive Joints for Strength Improvement of Epoxy Adhesive Structures)

  • 서도원;김효진;임재규
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.783-790
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    • 2004
  • Adhesive-bonded joints are widely used in the industry. Recently, applications of adhesive bonding joints have been increased extensively in automobile and aircraft industry. The strength of adhesive joints is influenced by the surface roughness, adhesive shape, stress distribution, and etc. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, as the fundamental research of adhesive bonding joints, the effects of adhesive shape and loading speed on bonding strength properties and durability of aluminum to polycarbonate single-lap joints were studied. To evaluate the effect of adhesive shape, several modified shapes were used, and loading speeds were varied from 0.05 to 5 mm/min. As a result, the load-displacement distribution was shown a brittle fracture tendency. The trigonal edged single lap and bevelled lap joints showed the higher strength than the plain single lap, trigonal single lap, joggle lap and double lap joints in same adhesive area. The fractures of trigonal single lap and trigonal edged single lap joints that had the higher strength level were shown as the mixture type of the cohesive and interfacial-failure, mostly joggle lap joints that had the lower strength level were shown as the adhesive-failure.

Effect of Joint Reformation on Adhesive Strength of 6061 Aluminum Alloy to Polycarbonate Lap Structures

  • D. W. Seo;Kim, H. J.;J. K. Lim
    • International Journal of Korean Welding Society
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    • 제4권1호
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    • pp.53-60
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    • 2004
  • Adhesive-bonded joints are widely used in the industry. Recently, applications of adhesive bonding joints have been increased extensively in automobile and aircraft industry. The strength of adhesive joints is influenced by the surface roughness, adhesive shape, stress distribution, and etc. However, the magnitude of the influence has not yet been clarified because of the complexity of the phenomena. In this study, as the fundamental research of adhesive bonding joints, the effects of adhesive shape and loading speed on bonding strength properties and durability of aluminum to polycarbonate single-lap joints were studied. To evaluate the effect of adhesive shape, several modified shapes were used, and loading speeds were varied from 0.05 to 5mm/min. As a result, the load distribution showed a brittle fracture tendency. The trigonal edged single lap and bevelled lap joints showed the higher strength than the plain single lap, trigonal single lap, joggle lap and double lap joints in same adhesive area. The fractures of trigonal single lap and trigonal edged single lap joints that had the higher strength level were shown as the mixture type of the cohesive and interfacial-failure, mostly joggle lap joints that had the lower strength level were shown as the adhesive-failure.

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일방향 복합재료 Single Lap 접합 조인트의 파손 모드 및 파손 강도 II. 파손 예측 (Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints II. Failure Prediction)

  • 이영무;김천곤;김광수
    • Composites Research
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    • 제18권1호
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    • pp.1-9
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    • 2005
  • 본 논문에서는 복합재료 접합 조인트의 다양한 파손 모드를 고려하여 파손 강도를 예측할 수 있는 방법을 제시하였다. 제시된 방법에서는 접착제의 탄성-완전 소성 재료 모델과 층간분리 파손 식을 이용해 접착제 파손 하중과 복합재료 부재의 층간분리 파손 하중을 동시에 계산하였다. 제시된 방법을 유한요소해석에 도입하여 복합재료 Single-Lap 접합조인트의 파손 예측을 수행하였으며 시험결과와 비교하였다 이를 통해 본 방법이 다양한 접합 방법에 따른 실제적인 파손모드 및 파손 하중을 정확하게 예측할 수 있음을 확인하였다. 또한 접착제의 유효강도(또는 접착 성능) 및 소성거동이 복합재료 접합 조인트의 파손 특성에 미치는 영향을 수치적으로 평가하였다. 이를 통해, 복합재료 접합조인트의 파손 강도는 접착제의 접착 성능과 항상 비례하지 않으며 층간분리 파손과 접착제 파손이 동시에 발생하도록 하는 것이 접합 조인트의 강도를 최대로 향상시킬 수 있음을 보였다.

복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구 (Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints)

  • 정재우;김태환;권진희;최진호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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접착제 접합된 자연섬유강화 복합재료의 파괴 강도특성에 미치는 섬유방향의 영향 (Effect of Fiber Orientation on Failure Strength Properties of Natural Fiber Reinforced Composites including Adhesive Bonded Joints)

  • 임재규;윤호철;이상용
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.94-96
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    • 2005
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tensile and peel tests were carried out on specimen manufactured hybrid stacked composites such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the failure strength of adhesive bonded joints using hybrid stacked composites with a polyester and bamboo natural fiber layer adjacent to the fiber orientation. From results, the load directional orientation, small amount and low thickness of bamboo natural fiber layer have a good effect on the tensile and peel strength of natural fiber reinforced composites. and these characters are have a great influence on fracture strength and failure shape of adhesive bonded joints using hybrid stacked composites in the difference of fiber orientation.

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접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 섬유 방향의 영향 (Effect of Fiber Orientation on Failure Strength Properties of Natural Fiber Reinforced Composites including Adhesive Bonded Joint)

  • 윤호철
    • Journal of Welding and Joining
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    • 제24권5호
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    • pp.43-48
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    • 2006
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked composites such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid stacked composites with a polyester and bamboo natural fiber layer. Tensile and peel strength of hybrid stacked composites are tested before appling adhesive bonding. From results, Natural fiber reinforced composites have lower tensile strength than the original polyester. and The load directional orientation and small amount and low thickness of bamboo natural fiber layer have a good effect on the tensile and peel strength of natural fiber reinforced composites. The failure strength of these materials applied adhesive bonding is also affected by fiber orientation and thickness of bamboo natural fiber layer. There for, Fiber orientation of bamboo natural fiber layer have a great effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

에폭시 수지 접착 강판보강공법의 환경 변화에 따른 부착 특성 검토 (Investigation on Adhesive Properties depending on the Environmental Variation of the Steel Plate Adhesive Strengthening Method by the Epoxy Resin)

  • 한천구;변항용;박용규
    • 한국건축시공학회지
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    • 제7권3호
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    • pp.107-113
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    • 2007
  • This study is to investigate adhesive properties depending on the temperature, humidity, and freeze-thraw of the Steel plate adhesive strengthening method by the epoxy resin. The results are summarized as following. For the temperature variation, the debonding failure appear only after 1 cycle of temperature varoation because the coefficient of thermal expansion of the epoxy resin is comparatively large, and the bonding strength is decreased. The deformation properties and ultrasonic pulse velocity on each materials are similar until 4 cycles on the dry and moisture test. As the freeze-thraw test, the epoxy resin is degraded easily subjected to freeze-thaw cycle, comparatively easy, so the debonding failure may occur in short term because of the freeze-thaw repeatition.p

차체용 1.2GPa급 합금화아연도금 TRIP강의 용접성에 미치는 Weldbond 공정의 효과 (Effect of Weldbond Process on the Weldability of 1.2GPa Grade Galvannealed TRIP Steel for Car Body Manufacturing)

  • 이종대;이혜림;김목순;서종덕;김준기
    • Journal of Welding and Joining
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    • 제34권6호
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    • pp.28-34
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    • 2016
  • Galvannealed(GA) steels are now generally used in car body manufacturing for corrosion resistance. In this study, the weldability and joint mechanical behavior of a newly developed 1.2GPa grade GA ultra high strength TRIP(transformation induced plasticity) steel was investigated for three joining processes, such as adhesive bonding, resistance spot welding and weldbonding. Under both shear and peel stress conditions, the failure mode of the adhesive joints were the mixture of the adhesive cohesive failure, adhesive interface failure and coating layer failure. It means that the adhesion strength of GA coating onto the base metal was similar to that of adhesive bonding onto the GA coating. Under the shear stress condition, the weldbonding exerted to expand the optimal spot welding condition of 1.2GPa GA TRIP steel because the strength of adhesive bond overwhelmed that of the resistance spot weld. Under the peel stress condition, the weldbonding also exerted to expand the optimal spot welding condition of 1.2GPa GA TRIP steel by inducing the tear fracture mode rather than the partial plug fracture mode.