• Title/Summary/Keyword: Adhesion property

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나노임프린팅 기술을 이용한 유연성 브래그 반사 광도파로 소자 (Bragg Reflecting Waveguide Device Fabricated on a Flexible Substrate using a Nano-imprinting Technology)

  • 김경조;이정아;오민철
    • 한국광학회지
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    • 제18권2호
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    • pp.149-154
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    • 2007
  • 저가의 소자 개발이 가능한 나노임프린팅 공정을 도입하여 510 nm 주기의 브래그 격자 구조를 가지는 폴리머 광도파로 소자를 제작하였다. 폴리머 격자 광소자의 온도 의존성을 감소시키기 위한 방법으로 플라스틱 박막으로 이루어진 유연성 기판상에 브래그 격자를 제작하는 것이 필요하다. 임프린팅 공정을 손쉽게 수행하기 위한 광도파로 구조를 채택하였으며, 코아와 클래딩의 굴절률이 각각 1.540, 1.430인 폴리머를 이용하여 코아 두께가 $3{\mu}m$인 단일모드 광도파로 구조를 얻을 수 있었다. 유연성 기판 브래그 격자 광도파로 소자의 특성을 Si기판 브래그 격자 광도파로 소자와 비교하여 관측한 결과, 유연성 기판 도입에 따른 브래그 반사 소자의 성능 저하는 나타나지 않았다.

전자선 조사에 의해 상용화된 PLA/PCL 블렌드의 모폴로지 및 유변학적 성질 (Morphology and Rheological Property of PLA/PCL Blend Compatibilized by Electron Beam Irradiation)

  • 신부영;조백희;홍기헌;김봉식
    • 폴리머
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    • 제33권6호
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    • pp.588-595
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    • 2009
  • 본 연구의 목적은 기능성 단량체인 glycidyl methacrylate(GMA)와 전자선을 이용하여 비혼화성 poly (lactic acid) (PLA)/polycaprolactone (PCL) 블렌드의 상용성을 높이고자 하는 것이다. GMA를 포함하는 PLA/PCL 블렌드에 10, 50, 100 kGy의 전자선을 조사하여 시료를 제조한 후 모폴로지 및 유변학적 물성을 조사하였다. 50과 100 kGy로 조사된 블렌드는 크게 변화된 계면 형상을 보였고, 복합점도와 저장탄성률 또한 전자선을 조사하지 않은 블렌드에 비해 크게 증가하였다. 특히 100 kGy로 조사된 PLA/PCL(9/1) 블렌드의 복합점도는 순수 PLA보다 약 100배 가까운 증가를 보였다. 기능성 단량체 첨가와 적절한 전자선 조사로 비혼화성 PLA/PCL 블렌드의 상용성을 증가시킬 수 있었다.

플라스틱 기재 위에 polysilazane을 이용한 UV 경화형 하드코팅 도막 제조 (Preparation of UV Cured Hard Coating Films Using Polysilazane on Plastic Substrates)

  • 양준호;조용주;송기창
    • Korean Chemical Engineering Research
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    • 제56권2호
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    • pp.162-168
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    • 2018
  • 유기 및 무기 폴리실라잔을 우레탄 아크릴레이트와 혼합시킴에 따라 UV 경화형 하드 코팅 용액을 제조하였다. 이용액을 polymethylmethacrylate (PMMA) 시트에 흐름 코팅한 후 UV 경화시킴에 의해 UV 경화형 하드 코팅 도막을 제조하였다. 이 과정 중 폴리실라잔의 종류 및 첨가량을 변화시켜 코팅 도막의 물성에 미치는 영향을 살펴보았다. 그 결과 유기 폴리실라잔의 경우 $95^{\circ}$의 수접촉각을 보여 높은 소수성을 나타내었으며, 7H의 연필경도와 92%의 가시광선 투과율을 보였다. 반면에 무기 폴리실라잔을 코팅한 도막은 8H의 높은 연필경도와 기재와의 우수한 접착력 및 $82^{\circ}$의 수접촉각을 나타내었다.

아르곤 플라즈마를 이용하여 유리기판에 증착된 PTFE 박막의 초친수 특성 연구 (Hydrophobic Properties of PTFE Film Deposited on Glass Surface Etched by Ar-plasma)

  • 이병로;배강;김화민
    • 한국전기전자재료학회논문지
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    • 제27권8호
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    • pp.516-521
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    • 2014
  • An excellent hydrophobic surface has a high contact angle over 147 degree and the contact angle hysteresis below $5^0$ was produced by using roughness combined with hydrophobic PTFE coatings, which were also confirmed to exhibit an extreme adhesion to glass substrate. To form the rough surface, the glass was etched by Ar-plasma. A very thin PTFE film was coated on the plasma etched glass surface. Roughness factors before or after PTFE coating on the plasma etched glass surface, based on Wensel's model were calculated, which agrees well with the dependence of the contact angle on the roughness factor is predicted by Wensel's model. The PTFE films deposited on glass by using a conventional rf-magnetron sputtering. The glass substrates were etched Ar-plasma prior to the deposition of PTFE. Their hydrophobicities are investigated for application as a anti-fouling coating layer on the screen of displays. It is found that the hydrophobicity of PTFE films mainly depends on the sputtering conditions, such as rf-power, Ar gas content introduced during deposition. These conditions are closely related to the deposition rate or thickness of PTFE film. Thus, it is also found that the deposition rate or the film thickness affects sensitively the geometrical morphology formed on surface of the rf-sputtered PTFE films. In particular, 1,950-nm-thick PTFE films deposited for 30 minute by rf-power 50 watt under Ar gas content of 20 sccm shows a very excellent optical transmittance and a good anti-fouling property and a good durability.

인몰드 코팅을 위한 2액형 폴리우레탄 공급장치 개발 (Development of two-component polyurethane metering system for in-mold coating)

  • 서봉현;이호상
    • Design & Manufacturing
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    • 제10권2호
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    • pp.18-23
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    • 2016
  • Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

하드코팅에 의한 광변색 플라스틱 렌즈의 제조 및 특성 (Preparation and Characteristics of Photochromic Plastic Lenses by Hard Coatings)

  • 유동식;하진욱;문병연
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1635-1641
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    • 2009
  • 하드코팅에 의해 광변색과 경성의 성질을 갖는 플라스틱 렌즈를 제조하고, 그것들의 광학적 성질과 표면 특성을 평가하였다. 무색 상태의 자외선 스펙트럼과 유색 상태의 가시광선 스펙트럼에서 광변색 효과를 관찰할 수 있었다. 광변색 렌즈의 가시광선 투과율은 무색 상태에서 83.44%(검정)에서 87.15%(청)였으며, 유색 상태에서 71.10%(적)에서 79.98%(황)이었다. 적색 광변색 렌즈는 다른 렌즈에 비해 광학 밀도(${\Delta}$OD)와 색차(${\Delta}$$E^{\ast}_\;{ab}$)가 컸다. 하드코팅을 적용한 광변색 렌즈는 부착성, 내온수성, 내약품성 및 표면 현상이 우수하였으며, 또한 경도와 내마모성은 무코팅 렌즈에 비하여 증가하였다. 따라서 이와 같은 코팅 시스템으로 광변색과 하드코팅 성질과 같은 기능성을 안경렌즈에 부여할 수 있었다.

잉크젯 인쇄기술을 이용한 인쇄회로기판의 에칭 레지스터 패터닝 (Etch resist patterning of printed circuit board by ink jet printing technology)

  • 서상훈;이로운;김용식;김태구;박성준;윤관수;박재찬;정경진;정재우
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.108-108
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    • 2007
  • Inkjet printing is a non-contact and direct writing associated with a computer. In the industrial field, there have been many efforts to utilize the inkjet printing as a new way of manufacturing, especially for electronic devices. The etching resist used in this process is an organic polymer which becomes solidified when exposed to ultraviolet lights and has high viscosity of 300 cPs at ambient temperature. A piezoelectric-driven ink jet printhead is used to dispense $20-40\;{\mu}m$ diameter droplets onto the copper substrate to prevent subsequent etching. In this study, factors affecting the pattern formation such as printing resolution, jetting property, adhesion strength, etching and strip mechanism, UV pinning energy have been investigated. As a result, microscale Etch resist patterning of printed circuit board with tens of ${\mu}m$ high have been fabricated.

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다이아몬드 입자에 형성된 중간층이 다이아몬드 공구 성능에 미치는 영향 (Effect of Intermediate Layer Coated Diamond Particles on Performance of Diamond Tool)

  • 손경식;이정훈;최용제;정우창;정원섭
    • 한국표면공학회지
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    • 제46권5호
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    • pp.216-222
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    • 2013
  • In order to improve the performance of electrodeposited diamond-nickel composite, surface modification of diamond particles was carried out using powder immersion reaction assisted coating (PIRAC). Titanium and chromium were selected as coating elements, which are known as carbide former. With respect to the powder elements, various phases were formed on diamond; metallic Ti and TiC for Ti powder, $Cr_3C_2$ for Cr powder, and TiC and $Cr_3C_2$ for Ti-Cr mixed powder. Surface modified diamond particle showed higher specific surface area, especially Ti coating induced considerable increase of specific surface area. The increase of specific surface area suggests increase of surface roughness, and that was confirmed by surface observation using FE-SEM. In addition, wear properties of diamond-nickel composite including surface modified diamonds were improved, and Ti coated diamond showed the highest performance. The wear property of diamond-nickel composite is dependent on adhesion strength between diamond particle and nickel layer. Therefore, surface modification of diamond particle by PIRAC increasing surface roughness is effective to improve the properties of diamond-nickel composite.

전해액 조성에 의한 구리 박막의 표면형상과 물성변화 (Effect of Electrolyte Compositions on the Physical Property and Surface Morphology of Copper Foil)

  • 우태규;박일송;전우용;박은광;정광희;이현우;이만형;설경원
    • 대한금속재료학회지
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    • 제48권10호
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    • pp.951-956
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    • 2010
  • This study examined the effect of copper and sulfuric acid concentrations on the surface morphology and physical properties of copper plated on a polyimide (PI) film. Electrochemical experiments with SEM and a four-point probe were performed to characterize the morphology and mechanical characteristics of copper electrodeposited in the composition of an electrolyte. The resistivity and peel strength were controlled using a range of electrolyte compositions. A lower resistivity and high flexibility were obtained when an electrolyte with 20 g/l of copper was used. However, a uniform surface was obtained when a high current density that exceeded $20mA/cm^2$ was applied, which was maintained at copper concentrations exceeding 40 g/l. Increasing sulfuric acid to >150 g/l decreased the peel strength and flexibility. The lowest resistivity and fine adhesion were detected at a $Cu^{2+}:H_2SO_4$ ratio of 50:100 g/l.

마그넷 적용 세라믹 코팅 후막의 전자빔 조사 및 열 경화 방법에 따른 특성 (Characterization for Ceramic-coated Magnets Using E-beam and Thermal Annealing Methods)

  • 김혁종;김희규;강인구;김민완;양기호;이병철;최병호
    • 방사선산업학회지
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    • 제3권1호
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    • pp.7-11
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    • 2009
  • Hard magnet was usually used by coating $SiO_2$ ceramic thick films followed by the thermal annealing process. In this work, the alternative annealing process for NdFeB magnets using e-beam sources (1~2 MeV, 50~400 kGy) was investigated. NdFeB magnets was coated with ceramic thick films using the spray method. The optimal annealing parameter for e-beam source reveals to be 1 MeV and 300 kGy. The sample prepared at 1 MeV and 300 kGy was characterized by the analysis of the surface morphology, film hardness, adhesion and chemical stability. The mechanical property of thick film, especially film hardness, is better than that of thermal annealed samples at $180^{\circ}C$. As a result, e-beam annealing process will be one of candidate and attractive heat treatment process. In future, manufacturing process will be carried out in cooperation with the magnet company.