• Title/Summary/Keyword: Accelerated Life Tests

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A study on Accelerated Life Prediction of Gas Welded joint of STS301L (1. Plug and Ring type) (STS301L 가스용접이음재의 가속수명에측에 관한 연구 (1. Plug and Ring type))

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1355-1360
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    • 2008
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}P-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

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A Study on Accelerated Life Prediction Automation of Gas Welded Joint of STS301L (Plug and Ring Type) (STS301L 가스용접이음재의 가속수명예측 자동화에 관한 연구 (Plug and Ring Type))

  • Baek, Seung-Yeb;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.1-8
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    • 2011
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistical reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

Component and Bench Tests of Polyurethane Hydraulic Reciprocating Seal for Accelerated Life Testing (부품 및 벤치 실험을 통한 폴리우레탄 유압 왕복 실의 가속 실험)

  • Je, Youngwan;Kim, Hansol;Kim, Lyu-Woon;Chung, Koo-Hyun;An, Joong-Hyok;Jeon, Hong-Gyu
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.271-277
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    • 2014
  • Hydraulic reciprocating seals have been widely used to prevent fluid leakage and to provide lubricant film on counter surface in various hydraulic system. The degradation of the seal may cause the catastrophic failure of the hydraulic system. To assess the durability of the seals and the compatibility with counter surface, accelerated life testing (ALT) has been typically employed from industry. However, ALT often takes up to a few months to cause a failure of the seals, and therefore, there is a need to develop more efficient ALT methods. In this work, the degradation characteristics of polyurethane (PU) seals from field test are investigated and they are compared to those from the component and bench tests, with an aim to contribute to the development of ALT method. From the comparison of the cross-sectional profiles of the sealing surface of the PU specimens before and after the tests, both wear and compression set are found to be responsible for degradation of the PU seals. It is also shown that the major wear mechanisms of the PU seals from the field is abrasive wear and formation of pits. The component and bench tests performed in this work are shown to reproduce such wear mechanisms, and therefore, those test methods can be used as an ALT method for PU seals. In particular, the bench test proposed in this work may be effectively utilized to assess the durability and the compatibility of the seals with the counter surface. The results of this work are expected to aid in the design of ALT for PU seal.

An Estimation of Cumulative Exposure Model based on Kullback-Leibler Information Function (쿨백-라이블러 정보함수를 이용한 누적노출모형 추정)

  • 안정향;윤상철
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.2
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    • pp.1-8
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    • 2004
  • In this paper, we propose three estimators of Kullback-Leibler Information functions using the data from accelerated life tests. This acceleration model is assumed to be a cumulative exposure model. Some asymptotic properties of proposed estimators are proved. Simulations are performed for comparing the small sample properties of the proposed estimators under use condition of accelerated life test.

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The Study based on Accelerated Life Testing of 4W LED Lamp using internal converter (4W 컨버터 내장형 Lamp의 가속시험평가)

  • Park, Chang-Kyu;Cho, Sang-Muk;Kim, Jin-Sheon
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.10a
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    • pp.77-79
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    • 2009
  • The paper is to evaluate for reliability of 4W LED Lamp using internal converter by ALTs(Accelerated Life Tests). The recently, some of KS were established by law of LED Modules for Lighting(KS C 7651, 7652, 7653, 7655, 7656, 7657, 7658 and 7659), but reliability assessment methods of LED Lamps had not been established. Therefore, the paper aided companies to perform accelerated life testing(temperature 60 $^{\circ}C$, humidity 90 %) for themselves.

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Comparison of Reliability Estimation Methods for One-shot Systems Using Accelerated Life Tests (가속수명시험을 이용한 원샷 시스템의 신뢰도 추정방법 비교)

  • Son, Young-Kap;Jang, Hyun-Jung
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.4
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    • pp.212-218
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    • 2010
  • This paper shows accuracy comparison results of reliability estimation methods for one-shot systems with respect to sample sizes. To compare accuracy in reliability estimation methods, quantal-response data, characterizing one-shot systems, were simulated using failure times of LED obtained through the accelerated life test, and then the true reliability over time was evaluated using the failure times. The simulated quantal-response data were used to estimate the true reliability through applying reliability estimation methods in open literature. Accuracy of each reliability estimation method was compared in terms of both SSE (Sum of Squared Error) and MSE (Mean Squared Error), and then estimation trend for each method is found. Feasible bounds which true reliability would exist within were estimated through applying the found trends to quantal-response data set of a real weapon system.

Estimation of Activation Energy of Electroluminescent film by Accelerated Life Test (가속시험을 통한 Electroluminescent film의 활성화 에너지 추정)

  • Kim, Su-Kyoung;Hyung, Jae-Phil;Oh, Gil-Gu;Lim, Hong-Woo;Kim, Myung-Soo;Oh, Geun-Tae
    • Journal of Applied Reliability
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    • v.15 no.1
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    • pp.52-59
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    • 2015
  • In this Study, we tested electroluminescent film to accelerate life by temperature, humidity, voltage, and frequency. We analyzed brightness data to estimate activation energy and verify it's suitability. All of the tests performed in operating condition. Because electroluminescent film is mostly degraded by fluorescent in operating condition. Two different sample groups were tested and compared to find common parameter.

S-N Curve Estimation of a KTX Structure for an Accelerated Life Testing (가속수명시험을 위한 KTX 구조물의 S-N 선도 추정)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Su-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.384-389
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    • 2008
  • An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

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Optimum multi-objective modified step-stress accelerated life test plan for the Burr type-XII distribution

  • Srivastava, P.W.;Mittal, N.
    • International Journal of Reliability and Applications
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    • v.15 no.1
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    • pp.23-50
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    • 2014
  • This paper deals with formulation of optimum multi-objective modified step-stress accelerated life test (ALT) plan for Burr type-XII distribution under type-I censoring. Since it is impractical to estimate only one objective parameter after conducting costly ALT tests; also, it is not desirable to assume instantaneous changes in stress levels because of limited capacity of test equipments and the presence of undesirable failure modes, therefore, an optimum multi-objective modified step-stress ALT plan has been designed. The optimal test plan consists in determining the optimum low stress level and optimal time at which stress starts linearly increasing from low stress by minimizing the weighted sum of the asymptotic variances of the maximum likelihood estimator of quantile lifetimes at design constant stress. The method developed has been illustrated using an example. Sensitivity analysis has been carried out. Comparative study has also been done to highlight the merits of the proposed model.

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Optimal three step stress accelerated life tests under periodic inspection and type I censoring

  • Moon, Gyoung-Ae
    • Journal of the Korean Data and Information Science Society
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    • v.23 no.4
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    • pp.843-850
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    • 2012
  • The inferences of data obtained from periodic inspection and type I censoring for the three step stress accelerated life test are studied in this paper. The failure rate function that a log-quadratic relation of stress and the tampered failure rate model are considered under the exponential distribution. The optimal stress change times which minimize the asymptotic variance of maximum likelihood estimators of parameters is determined and the maximum likelihood estimators of the model parameters are estimated. A numerical example will be given to illustrate the proposed inferential procedures.