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Effect of PFI mill and Valley beater refining on cellulose degree of polymerization, alpha cellulose contents, and crystallinity of wood and cotton fibers

  • Hai, Le Van;Park, Hee Jung;Seo, Yung Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.4
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    • pp.27-33
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    • 2013
  • Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

Weatherability Comparison with Changing Mixing Ratios of Mill-Base and Let-Down Silicone/Acrylic Resins (안료분산 및 희석용 실리콘/아크릴수지의 배합비에 따른 고내후성 물성비교)

  • Park, Hong-Soo;Kim, Song-Hyoung;Hahm, Hyun-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.3
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    • pp.253-263
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    • 2007
  • Three different weather-resistant coatings were fabricated with the various weight ratios of a mill-base silicone/acrylic resin to let-down silicone /acrylic resin at 2:8, 3:7, and 4:6 respectively. The prepared coatings were tested to investigate the effect of composition of weather-resistant coatings on the physical properties. The thermal stability, salt spray exposure, and weather-resistance were improved with the increased silicone content. It was concluded that the optimum retio of mill-base silicone/acrylic resin to let-down silicone/acrylic resin would be 2:8 and the coating with 30 wt% of silicone content would have high weather-resistance.

A study on the Wear Estimation of End Mill Using Sound Frequency Analysis (음향주파수 분석에 의한 엔드밀의 마모상태 추정에 관한 연구)

  • Cho Taik Dong;Lee Chang hee;Sohn Jang Young
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.209-212
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    • 2002
  • The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed steel slot drill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.

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A Study on Hydrogen Embrittlement Research on Automotive Steel Sheets (자동차 강재의 수소취성 연구에 대한 고찰)

  • Yang, Won Seog;Seo, Ji Won;Ahn, Seung Ho
    • Corrosion Science and Technology
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    • v.17 no.4
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    • pp.193-201
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    • 2018
  • In order to suppress $CO_2$ emission and protect passengers in case of vehicle collision, continuous efforts are being made to increase the application ratio and tensile strength of advanced high strength steels used in the manufacturing of automotive body. Simultaneously, hydrogen embrittlement which was not a concern in the past has currently become a major issue due to microstructure that is sensitive to hydrogen uptake. The sensitivity increases with residual stress and hydrogen uptake content. Many automotive OEM companies and mill makers are setting specifications to control hydrogen embrittlement. The factors which lead to hydrogen embrittlement are material sensitivity, residual stress, and hydrogen concentration; researches are in progress to develop countermeasures. To reduce material sensitivity, mill makers add high energy trap elements or microstructure refinement elements. Automotive OEM companies design the car parts not to concentrate local stress. And they manage the levels to not to exceed critical hydrogen concentration. In this article, we have reviewed hydrogen embrittlement evaluation methods and corresponding solutions that are being studied in automobile manufacturing industries and mill makers.

The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel (볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향)

  • Lee Y. J.;Won S. T.;Hur J. H.;Park D. S.;Kim E. S.;Kim K. P.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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Strength Property Improvement of OCC-based Paper by Various Mechanical and Chemical Treatments of its Fiber (골판지 고지의 물리화학적 처리에 의한 강도향상)

  • Seo, Yung B.;Lee, Jong Hoon
    • Korean Journal of Agricultural Science
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    • v.26 no.1
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    • pp.21-30
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    • 1999
  • To increase the strength properties of recycled fiber, especially OCC (Old Corrugated Container) in this study, we used the mechanical pretreatment on the fibers before refining. The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in the breakdowns of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the degree of mechanical treatment by fiber curl index. Four different refining techniques were applied to the pretreated fibers (Valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pretreatment and the refining methods. Conclusions were summarized as followed. 1. In keeping the fiber length from shortening, Kady mill and PFI mill refining were effective. Kady mill and Valley beater application tended to straighten out the fiber shapes. 2. Valley beating increased the breaking length of the handsheets better than other methods, while lowering the tear strength most. The mechanical pretreatment increased breaking length about 10% in average irrespective of four different refining methods. 3. Tear strength was increased by the mechanical pretreatment and by the PFI mill refining. 4. Burst strength was increased by the mechanical pretreatment and by valley beating method. 5. In increasing the breaking length and burst strength while keeping tear strength, combination of mechanical pretreatment and Valley beating were most effective.

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High Frequency Shoot Formation and Plant Regeneration from Cotyledonary Hypocotyl Explants of Boxthorn (Lycium chinense Mill.) Seedlings (구기자나무(Lycium chinense Mill.) 유식물체의 자엽하배축으로부터 고효율의 부정아 형성과 식물체 재생)

  • Jo, Man-Hyun;Ham, In-Ki;Lee, Bong-Chun;Kim, Jae-Whune;Lee, Won-Seok;Kwon, Suk-Yoon;Lee, Haeng-Soon;Kwak, Sang-Soo
    • Journal of Plant Biotechnology
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    • v.31 no.3
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    • pp.203-207
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    • 2004
  • To establish high frequency shoot formation from two cultivars (Cheongyangjaerae and Myungan) of boxthorn (Lycium chinense Mill.), hypocotyl segments with cotyledons from seedlings were used as explants. High frequency adventitious shoot formation (more than 80%) were obtained from hypocotyl segments with cotyledon on MS medium supplemented with 1.0 mg/L zeatin, when precultured for 3 weeks under dark conditions followed by transfer to light conditions. But there was no shoot induction in the explants cultured without preculture under dark conditions. Roots were induced from the shoots when transferred to rooting medium supplemented with 1.0 mg/L IAA for 4 weeks. Regenerated plantlets were grown to normal mature plants in soil.

The Effect of Surface Roughness on Cutting Tool Shape in CNC Lathe C-Axis Turn-mill Machining (CNC선반 C축 Turn-mill 가공에 있어서 절삭공구형상이 표면 거칠기에 미치는 영향)

  • Lee, Soon-kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.62-68
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    • 2017
  • Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

Study on Failure in Outer Ring of Work Roll Bearing in Hot Rod Rolling Mill (열간 선재 압연기에서 작업롤 베어링의 외측링 파손에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.38-45
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    • 2017
  • A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

Machinining of Specular Hologram using End-mill Technology (엔드밀 가공을 이용한 스페큘러 홀로그램 제작)

  • Jeon, Eun-Chae;Cha, Jin-Ho;Lee, Je-Ryung;Choi, Hwan-Jin;Kim, Chang-Eui;Je, Tae-Jin;Kim, Hwi;Choi, Doo-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.1-6
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    • 2014
  • The specular hologram is one type of hologram, and it consists of many arcs. They are very easy to fabricate and can even be machined by hand and a compass. In this study, we designed two squares having different depths and consisting of many arcs, after which we machined the arcs using end-mill technology. The width of the machined arcs showed high repeatability. Moving tracks were observed on the bottom surface, and top burrs were noted. In spite of them, the phenomenon of the specular hologram was observed when an observer and a light source stood on the same side. The two squares seemed to have different depths when they were observed from the left and right directions. In this study, it was verified that a specular hologram can be manufactured by end-mill technology.