• Title/Summary/Keyword: 3D-FEM

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Development of Subbase Analysis Model Considering Stress Dependency (응력의존성을 고려한 보조기층 해석모델 개발)

  • Kim, Ji Hwan;Kang, Beong Joon;Lee, Jun Hwan;Choi, Jun Seong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3D
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    • pp.331-338
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    • 2008
  • Road pavements consist of layered structure and each layer is made of various materials. The load responses of pavement structures are very sensitive to properties of subbase materials. Successful pavement design, therefore, depends on the method and the accuracy of measuring material properties, and it requires realistic description of the behavior of layered materials. Resilient modulus ($M_R$) is widely used properties representing pavement structure materials. In this study, we collected data for mechanical characteristics of subbase materials that were used in domestic construction and adopted them to form a constitutive equation of subbase $M_R$ value. Proposed model was evaluated through the finite element analysis.

Numerical Investigations on the Excavation Width and Property of Deformation of Earth Retaining Wall (흙막이 벽체의 굴착 폭과 변형특성에 관한 수치해석적 연구)

  • Park, Choon-Sik;Joung, Sung-min
    • Journal of the Korean Geotechnical Society
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    • v.36 no.12
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    • pp.57-68
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    • 2020
  • In the case of two-dimensional analysis generally applied in the analysis of Earth Retaining Wall, mutual interference occurs due to earth pressure, when the excavation width is small, and in the section where the excavation width is small, and the resulting influence makes it difficult to secure reliability in the horizontal displacement of the retaining wall when performing 2-dimensional analysis in a section with a small excavation width. This study performed two-dimensional and three-dimensional finite element analyses on excavation depth (H) and excavation width (B) under various conditions for the H-pile earth wall, in the geological conditions of clayey soil, sandy soil, and weathered rock, and examined the relationship between excavation width and horizontal displacement according to each condition, to identify the boundary of the excavation width, which is the range of mutual interference caused by earth pressure. As a result, it was possible to clearly distinguish the analytical boundary according to the excavation width only in the clayey soils with relatively large horizontal displacement. It is concluded that it is reasonable to perform a 3D finite element analysis, which is similar to the actual behavior, if the excavation scale (B/H) is 2.0 or less, with the digging width less than 12 m at a digging depth of 10 m or less, and with the the one less than 24 m at a digging depth of 10 m or more, and that 2-dimensional finite element analysis may be used in cases where the excavation width is greater than 12 m when the excavation scale (B/H) is 2.0 or more and the excavation depth is 10 m or less, and the excavation width is greater than 24 m at an excavation depth of 10 m or more.

3D Finite Element Analysis of Lateral Loaded Pile using Beam and Rigid Link (빔요소와 Rigid 링크를 이용한 수평하중에 대한 말뚝 거동 3차원 유한요소해석)

  • Park, Du-Hee;Park, Jong-Bae;Kim, Sang-Yeon;Park, Yong-Boo
    • Land and Housing Review
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    • v.4 no.3
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    • pp.271-277
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    • 2013
  • The BNWF (Beam on Nonlinear Winkler Foundation) model is one of the simplest idealizations for a pile embedded in soil as it ignores the continuity of the soil. This method is difficult to model the behavior of pile group foundation subjected to lateral loading. The limitation can be overcome with the utilization of the finite element method (FEM) or finite different method (FDM) to represent a pile element embedded in a soil medium. Both the ground and piles are modeled with soild elements. The solid elements, which do not have rotational degree of freedom, is not appropriate for modeling piles. It can be overcome by substantially increasing the number of elements, which can be prohibitive for 3D modeling. This paper used the beam element and rigid link incorporated in the OpenSees to model the pile. The accuracy of the model is validated through comparison with lateral load test and BNWF analysis. It is shown that the method can capture the measured behavior accurately. It is therefore recommended to be used in group pile analyses.

Flexible Roll Forming Technology for Multi-Curved Sheet Metal Forming (다중곡률형상의 판재성형을 위한 가변롤성형 기술)

  • Yoon, J.S.;Son, S.E.;Song, W.J.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.22 no.5
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    • pp.243-249
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    • 2013
  • The multi-point forming (MPF) process for three-dimensional curved sheet metal has been developed as an alternative to the conventional die forming process since MPF allows the manufacturing of various shapes using one die set and reduce the cost of production. However, the MPF process cannot provide high quality products yet due to defects occurring in the sheet such as dimples and wrinkles. It can also lead to economic loss because of long tool setup time and additional machining required outside of the sheet formed area. In this study, a new sheet metal forming method, called flexible roll forming (FRF), is proposed to solve the problems of existing processes for three-dimensional curved sheet metal. This progressive process utilizes adjusting rods, as well as upper and lower flexible rollers as forming tools. In contrast with the existing processes, FRF can reduce the additional production costs because of the possible blank size for the part longitudinal direction, which is unrestricted. In this research, methods and procedures of the flexible roll forming technology are described. Numerical forming simulations of representative three-dimensional curved sheet products are also carried out to demonstrate the feasibility of this technology.

Investigation of the vibration of lattice composite conical shells formed by geodesic helical ribs

  • Nezamoleslami, Reza;Khadem, Siamak E.
    • Steel and Composite Structures
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    • v.24 no.2
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    • pp.249-264
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    • 2017
  • In this paper free linear vibration of lattice composite conical shells will be investigated. Lattice composite conical shell consists of composite helical ribs and thin outer skin. A smeared method is employed to obtain the variable coefficients of stiffness of conical shell. The ribs are modeled as a beam and in addition to the axial loads, endure shear loads and bending moments. Therefore, theoretical formulations are based on first-order shear deformation theory of shell. For verification of the obtained results, comparison is made with those available in open literature. Also, using FEM software the 3D finite element model of composite lattice conical shell is built and analyzed. Comparing results of analytical and numerical analyses show a good agreement between them. Some special cases as variation of geometric parameters of lattice part, effect of the boundary conditions and influence of the circumferential wave numbers on the natural frequencies of the conical shell are studied. It is concluded, when mass and the geometrical ratio of the composite lattice conical shell do not change, increment the semi vertex angle of cone leads to increase the natural frequencies. Moreover for shell thicknesses greater than a specific value, the presence of the lattice structure has not significant effect on the natural frequencies. The obtained results have novelty and can be used for further and future researches.

Thermal Analysis of a Film Cooling System with Normal Injection Holes Using Experimental Data

  • Kim, Kyung-Min;Lee, Dong-Hyun;Cho, Hyung-Hee;Kim, Moon-Young
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.55-60
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    • 2009
  • The present study investigated temperature and thermal stress distributions in a film cooling system with normal injection cooling flow. 3D-numerical simulations using the FEM commercial code ANSYS were conducted to calculate distributions of temperature and thermal stresses. In the simulations, the surface boundary conditions used the surface heat transfer coefficients and adiabatic wall temperature which were converted from the Sherwood numbers and impermeable wall effectiveness obtained from previous mass transfer experiments. As a result, the temperature gradients, in contrast to the adiabatic wall temperature, were generated by conduction between the hot and cold regions in the film cooling system. The gradient magnitudes were about 10~20K in the y-axis (spanwise) direction and about 50~60K in the x-axis (streamwise) direction. The high thermal stresses resulting from this temperature distribution appeared in the side regions of holes. These locations were similar to those of thermal cracks in actual gas turbines. Thus, this thermal analysis can apply to a thermal design of film cooling holes to prevent or reduce thermal stresses.

Stress Analysis of C.V. Joint Rubber Boots by Finite Element Method and Application to Design Modification (유한요소법을 이용한 등속 조인트 고무 부트의 변형해석 및 설계변경에의 응용)

  • Kim, S. H.;Lee, H. W.;Huh, H.;Lee, J. H.;Oh, S. T.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.123-137
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    • 1998
  • The finite deformation with self contact problem of C. V. joint boots is analysed by using the implicit finite element code ABAQUS/Standard. It is shown that analysis results have a good agreement with experimental ones to the degree of maximum rotation angle. As an application of design modification, the effects of thickness change of the rounded part of boot model on the bending and the contact situation of deformed geometry are investigated. In this paper, the effect of the design modification in the end on the leakage is examined using 2-D finite element simulation. To solve the leakage problem of grease, the length of the small end is enlarged. From this study, it is confirmed that we can save the cost and time by applying FEM techniques to analyze and design the boot model.

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An Analysis of Closed Die Forging of Laser Printer Shaft by Finite Element Method (레이저 프린터용 샤프트 밀폐단조 성형해석)

  • Cho, S.H.;Shin, M.S.;Kim, J.H.;Ra, S.W.;Kim, J.B.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.150-155
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    • 2009
  • A shaft for laser printers has to be produced with high dimensional accuracy of a few micrometers. Most companies produce the shaft, therefore, by machining. These days, forging process is tried to be employed in manufacturing the shaft for productivity. In this study, the dimensional inaccuracy of straightness is studied and the underfill is not focused because the shaft shape is simple and the load capacity of press is sufficient. The straightness and concentricity of the shaft is important for the operation of a laser printer. Many design parameters such as preform shapes, tooling dimensions, forging load, and billet geometries may affect on the dimensional accuracy. In the forging process of shafts, a billet which is cut from wires is used. The billet, therefore, may be a little bit curved but not always straight. The elastic recovery is considered to cause the dimensional inaccuracy. Therefore, the effect of the forging load on the elastic recovery and straightness is investigated through the finite element analyses using DEFORM-3D and ABAQUS.

The Optimal Design and Leakage Flux Analysis of the Induction Heating Cooker (유도가열조리기의 최적설계 및 누설자속 해석)

  • Byun, Jin-Kyu;Park, Il-Han;Choi, Kyung;Jung, Hyun-Kyo;Hahn, Song-Yop;Roh, Hee-Succ;Kwon, Kyoung-An;Yang, Woo-Jong
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.157-159
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    • 1996
  • For the optimal design of the induction heating cooker, precise and accurate analysis of the magnetic field inside the jar must be achieved first. Until now, design methods based on experience has been used in industry field. But this takes a lot of trial and error, high cost and also long development time. So the analysis of the magnetic field distribution is very important. In this paper the magnetic field inside the induction heating cooker is analyzed by using axisymmetrical FEM(finite element method). And the method of the coil location design for the optimal heat source distribution using sensitivity analysis is developed. In addition, the shielding effect of the non-axisymmetrical 3-D ferrite structure used in induction heating cooker is also analyzed by the integral method.

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Development of Virtual Prototype for Labeling: Unit on the Automatic Battery Manufacturing Line (건전지 자동화 조립라인의 라벨링부의 Virtual Prototype 개발)

  • 정상화;차경래;김현욱;신병수;나윤철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.357-362
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    • 2002
  • Most of battery industries are growing explosively as a core strategy industry for the development of the semi-conductor, the LCD, and the mobile communication device. In this thesis, dynamic characteristics of the steel can labeling machine on the automatic cell assembly line are studied. Dynamic characteristic analysis consists of dynamic behavior analysis and finite element analysis and is necessary for effective design of machines. In the dynamic behavior analysis, the displacement, velocity, applied force and angular velocity of each components are simulated according to each part. In the FEA, stress analysis, mode analysis, and frequency analysis are performed for each part. The results of these simulations are used for the design specification investigation and compensation for optimal design of cell manufacturing line. Therefore, Virtual Engineering of the steel can labeling machine on the automatic cell assembly line systems are modeled and simulated. 3D motion behavior is visualized under real-operating condition on the computer window. Virtual Prototype make it possible to save time by identifying design problems early in development, cut cost by reducing making hardware prototype, and improve quality by quickly optimizing full-system performance. As the first step of CAE which integrates design, dynamic modeling using ADAMS and FEM analysis using NASTRAN are developed.

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