• 한국기계가공학회지
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• 제17권6호
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• pp.68-74
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• 2018

Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.

• 한국산업융합학회 논문집
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• 제26권6_1호
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• pp.977-983
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• 2023

The tank uses a twin turbo diesel engine equipped with two turbocharger systems for high output. The main component of the turbocharger system is the turbine housing through which the exhaust flows. Turbine housing is manufactured through a sand casting process, taking into account the shape and material characteristics according to the environmental conditions in which it is used. Currently, turbine housing is imported, and local production is necessary. In this study, basic research was conducted to localize the turbine housing of a tank diesel turbo engine. Reverse engineering and finite element analysis of the imported turbine housing were performed. The prototype of the turbine housing was printed using FDM and PBF 3D printers. The prototype of the turbine housing printed with an FDM 3D printer has an overall appearance similar to 3D modeling, but the printed surface of the whorl part is rough. The prototype printed with the PBF 3D printer is completely identical to the 3D modeling, including the whorl part.

• 대한방사선기술학회지:방사선기술과학
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• 제43권6호
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• pp.489-494
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• 2020

The Law method is observing the temporal bone. There are two types of methods: the double angle method, which manipulates the center ray angle of the tube twice, and the single angle method, which manipulates once. The purpose is to increase the reproducibility of the image by making vertical incidence by making an assistive device using a 3D printer. Two assistive devices with a wedge-shaped 8.5 × 10 × 2.3 cm, an inclined surface of 7.5 cm, and an inclination angle of 15° were fabricated. Assistive devices can be combined with each other in the form of grooves, and PLA (Poly Lactic Acid) is used as a material. In the first experiment, 10 examiners operated the tube 15° in the caudad direction and 15° in the anterior direction, and measured it with a protractor to conduct a reproducibility experiment. Second, two examiners acquired vertically incidence images using the existing law method and assistive devices, and measured the distance between each measurement point to evaluate the reproducibility. The tube center ray angle reproducibility experiment was not statistically significant, but the angle difference was up to 9° between examiners. The reproducibility experiment of radiographic images was not statistically significant with the conventional method, and the method using an assistive device was statistically significant. Therefore, regardless of skill level, an image capable of securing reproducibility, which is the advantage of vertical incidence, could be obtained.

• Journal of the Korean Wood Science and Technology
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• 제46권1호
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• pp.107-113
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• 2018

본 연구에서는 대표적인 친환경 소재인 바이오복합재료(bio-composite)를 이용한 3D 프린터 필라멘트를 제작하였다. 바이오복합재료의 제조를 위해 매트릭스로는 생분해성 고분자인 poly lactic acid (PLA)를 그리고 충전제로는 대나무 분말(Bamboo flour)을 사용하였다. 대나무는 담양에서 생산되는 왕대, 솜대, 죽순대를 이용하였으며, 대나무 분말과 PLA의 혼합비율은 중량기준 10/90, 20/80, 30/70으로 설정하였다. 3개 죽종으로 제조한 대나무/PLA 바이오복합재료의 기본물성 평가를 위해 인장강도를 비교하였다. 그 결과, 왕대 분말/PLA의 비율이 10/90일 때의 인장강도가 7.12 MPa로 가장 높게 나타남으로써 3D 프린터 필라멘트 제작용 대나무/PLA 바이오복합재료로 가장 적합한 것으로 판단되었으며, 현미경 관찰 결과, 죽분의 함량을 더욱 낮춘 필라멘트를 제작할 필요성이 있다고 판단된다.

• 한국초전도ㆍ저온공학회논문지
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• 제24권1호
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• pp.8-12
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• 2022

Recently, research on applying composite materials to various industrial fields is being actively conducted. In particular, composite materials fabricated by Fused Deposition Modeling 3D printers have more advantages than existing materials as they have fewer restrictions on manufacturing shape, reduce the time required, weight. With these advantages, it is possible to consider utilizing composite materials in cryogenic environments such as the application of liquid oxygen and liquid hydrogen, which are mainly used in an aerospace and mobility. However, FDM composite materials are not verified in cryogenic environments less than 150K. This study evaluates the characteristics of composite materials such as tensile strength and strain using a UTM (Universal Testing Machine). The specimen is immersed in liquid nitrogen (77 K) to cool down during the test. The specimen is fabricated using 3D print, and can be manufactured by stacking reinforced fibers such as carbon fiber, fiber glass, and aramid fiber (Kevlar) with base material (Onyx). For the experimental method and specimen shape, international standards ASTM D638 and ASTM D3039 for tensile testing of composite materials were referenced.

• 대한방사선기술학회지:방사선기술과학
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• 제46권6호
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• pp.519-526
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• 2023

This study was intended to evaluate the shielding rate of radiation shields manufactured using 3D printers that have recently been used in various fields by comparing them with existing shields made of lead, and to find out their applicability through experiments. A 3D printer shield made of tungsten filament 1 mm, 2 mm, 4 mm shield, RNS-TX (nanotungsten) 1.1 mm, lead 0.2 mmPb, and 1mmPb were exposed to ^99mTc, ¹⁸F, and ²⁰¹TI for 15, 30, 45 minutes, and 60 minutes after measuring cumulative dose three times. Based on this, the shielding rate of each shield was calculated based on the dose in the absence of the shield. In addition, ^99mTc, ¹⁸F, and ²⁰¹TI were located 100 cm away from the phantom in which the OSLD nano Dot device was inserted, and if there was no shield for 60 minutes, the dose of thyroid was measured using 1.0 mm of lead shield, 1.1 mm of RNS-TX shield, and 2 mm of tungsten shield made by 3D printer. The use of shields during radiation shielding emitted from open radiation sources all resulted in a reduction in dose. The radiation dose emitted from the radionuclides under the experiment was all reduced when the shield was used. This study has been confirmed that tungsten is a material that can replace lead due to its excellent performance and efficiency as shield, and that it even shows the possibility of manufacturing a customized shield using 3D printer.

• 한국의류학회지
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• 제41권3호
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• pp.468-486
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• 2017

In this study, three kinds of wearable fashion prototypes were developed using 3D printers with the goal of developing a practical production method for daily clothes. Prototypes were modeled using Rhinoceros software and developed using FDM 3D printers and TPU filaments. The results of this study are as follows. First, it confirmed the possibility of FDM-type entry-level 3D printers as a tool to develop wearable fashion products. Second, TPU filaments that are soft and ductile are highly likely to be used as a clothing material. Third, patterns designed through the 3D modeling process can be sampled directly to a 3D printer and easily corrected and supplemented. Fourth, it was confirmed that TPU prints of about 1.00mm thickness can be sewn with fabric using sewing machines through the development of 'Prototype 1' and 'Prototype 2'; in addition, hand stitching is also possible. Fifth, as in the case of 'Prototype 3', it is possible to fabricate a garment fit enough to the body if the clothing configuration is designed to connect the basic module using TPU filaments. In the future, the development of wearable fashion prototypes using various materials and 3D printing technology will help diversify everyday clothes.

• 한국기계가공학회지
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• 제17권5호
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• pp.155-160
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• 2018

The materials used for 3D printing are mainly plastic and metal. These materials are usually used in the powdered form. In order to improve the surface roughness of a manufactured product, these powders should consist of small uniform spherical particles. However, the powdered forms are sold at a considerably higher price than bulk or wired materials. When a wire-type material is used instead of a powder, we can supply a relatively large amount of the material at one time as well as reduce the cost. Moreover, the use of this form of the material will increase the process efficiency. This paper deals with the technology required to feed a wire material in front of the tool movement and discusses the examples used for the verification.

• EDISON SW 활용 경진대회 논문집
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• 제4회(2015년)
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• pp.257-262
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• 2015

In this paper, the cross-section properties of thin-walled beam are calculated through KSec2D in consist of Saint-Venant theory. To investigate tendency increasing the thickness, we analysis cross-section using isotropic material. In the asymmetric cross-section, we investigate effect caused cross-section properties accompanied increasing the thickness. The structural properties such as bending stiffness, tosion stiffness per area of each cross-section in three cases is compared through increasing thickness. The warping displacement calculated by KSed2D is modeled by CATIA. In order to show that warping influence the cross-section, the warping shape modeled CATIA is printed 3D printer.

• 한국의학물리학회지:의학물리
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• 제28권3호
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• pp.100-105
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• 2017

The purpose of the present study was to develop and evaluate patient-customized helmets with a three-dimensional (3D) printer for radiation therapy of malignant scalp tumors. Computed tomography was performed in a case an Alderson RANDO phantom without bolus (Non_Bolus), in a case with a dental wax bolus on the scalp (Wax_Bolus), and in a case with a patient-customized helmet fabricated using a 3D printer (3D Printing_Bolus); treatment plans for each of the 3 cases were compared. When wax bolus was used to fabricate a bolus, a drier was used to apply heat to the bolus to make the helmet. $3-matic^{(R)}$ (Materialise) was used for modeling and polyamide 12 (PA-12) was used as a material, 3D Printing bolus was fabricated using a HP JET Fusion 3D 4200. The average Hounsfield Unit (HU) for the Wax_Bolus was -100, and that of the 3D Printing_Bolus was -10. The average radiation doses to the normal brain with the Non_Bolus, Wax_Bolus, and 3D Printing_Bolus methods were 36.3%, 40.2%, and 36.9%, and the minimum radiation dose were 0.9%, 1.6%, 1.4%, respectively. The organs at risk dose were not significantly difference. However, the 95% radiation doses into the planning target volume (PTV) were 61.85%, 94.53%, and 97.82%, and the minimum doses were 0%, 77.1%, and 82.8%, respectively. The technique used to fabricate patient-customized helmets with a 3D printer for radiation therapy of malignant scalp tumors is highly useful, and is expected to accurately deliver doses by reducing the air gap between the patient and bolus.